@cahudson42 I bored the holes in my sandwich top with a 3/4" power auger bit with the drill in a portable drill guide that kept it vertical and in a way a bit like a plunge router. The guide screw of the auger was dead easy to centre over the laid out grid points. The holes are dead straight and clean sided. The auger bit was new which probably helped. As stated I have three rows from an end vise running the length of the front as well as from the front vise and holes in the front apron to support long pieces as well.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!
The Classic Workbench is simple to use. The leg vise is used primarily for working the edges of boards and the ends of narrower boards. This is self explanatory. To work the faces of boards along the grain, tap up the planing stop (don’t make it any higher than necessary) and butt the end of the board into the teeth of the stop. With the right technique you can plane across wide boards without repositioning the board. You usually don’t need to tap the opposite end of the board to engage it with the stop, but in some cases, especially with rougher stock, you may need to give a tap with your mallet. Working the faces of a stack of boards is extremely quick with the planing stop since you don’t have to open and close a vise constantly. To work across the face of a board, make yourself a doe’s foot and position it at the back corner of the board, holding it down with a holdfast. The doe’s foot is simply a piece of wood with a V-shaped notch cut into one end. The bottomsurface of the doe’s foot can be lined with sandpaper or Crubber to help it stay put on the bench top. To work long boards, fasten a batten to the right leg with a holdfast and use that to support the end of the long board. We’ve found that a deadman is not necessary for the majority of work, especially on a bench of this length. For working the ends of smaller boards the leg vise can be used, but for precision work like dovetailing, we use and recommend our Moxon Vise.
Can't say enough about the team at Post Woodworking, Inc., from Karen in the office to the team that... put up this beauty starting at 7AM and were done before lunch, Kyle, Aaron and Billy. After what sounded like a late night at the shop the night prior, they were still on site bright and early as promised and still energized and ready to show their pride in their work. Couldn't be more happy with our 14' x 20' Cohasset. See More
2. Did I mention the rain here? How is your shed built? Are flooring and walls sealed to prevent water blowing and leaking in? When we get our summer thunderstorms the winds can whip up the rain pretty good and I even have to make sure garage door is closed sometimes. The shed??? Yea. it gets wet inside no matter how much caulk I use on floor gaps. Mine is on slab and shed not really designed to be waterproof. That being said, even if I got floor sealed it still lets some water in where walls meet roof. Not lots but makes for extreme humidity (or dew point if you prefer) levels.
Whether you want to build your own kitchen cabinets, a credenza for your dining room, or built in shelves for your bedroom you should have some basic cabinetry skills before getting started. There are so many options when designing and building cabinets: face frame vs. frameless; sliding vs. hinged doors; dovetails vs. rabbets; plywood vs. MDF; wood...
I got this idea from a Pinterest post. The final product looks so beautiful that I just couldn’t wait to make one for myself. This was somewhat a different experience from my other regular DIY projects as it doesn’t involve making something from scratch, but turning an existing wood piece into another one. Nonetheless, I enjoyed it very much and the final product was very satisfying. The tutorial I used is linked below.
Traditionally woodworkers (joiners) learnt their craft working as an apprentice in the Master Craftsman's shop doing the grunt work and learning by assimilation over many years. Our approach is a little different. We're making the assumption that you're smart; are developing or already have a passion for woodworking; and can devote three months to intensive learning.
For most of the course, we'll be heavily focused on developing your skills using hand tools. As a developing woodworker, there is no substitute for putting in the hours of direct hands on practice it takes to gain an intuitive understanding of wood. The early part of this course focuses on working with hand tools as we believe they bring you closer to wood as a material. You can rip a board on a table saw with out much thought to the wood itself, but you will understand much more about grain if you rip a board with a hand saw. As the course progresses, machine processes are introduced as a pragmatic aid in expediting projects.
In the "Getting Started with Woodworking" video, the holes through the 4x4's were drilled from the back. That is, they start on the side opposite the precisely-positioned mark, and drill through to hit it. If they can do this, more power to them, but I can't drill through 3-1/2" of wood to emerge at a precise mark without a drill press - and not always then.
At the age of 9, Mark’s interest in woodworking began, which led him to begin an apprenticeship with Homestead Heritage Furniture at the age of 17. In his own shop he has built many pieces of furniture from small dovetail boxes to large 10′ round conference tables. Most of his work has been for clients who have ordered custom pieces for their homes and offices. Mark has been building custom furniture for the last 20 years and is now the manager of the Heritage Furniture business. Mark enjoys making hand tools and jigs that can simplify the building process. He has taught children how to shape simple utensils like wooden spoons and cutting boards as well as other larger projects. “Seeing the young grow to maturity in their craft is what I appreciate.”
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
One you have the vise jaws shaped so that the vise moves freely, mark and drill holes in the fixed jaw for the bolts that will hold it to the bench. With these drilled, reassemble the vise and mark the location of the holes with an awl. Disassemble the vise and drill the holes through the stretcher, then reassemble the vise and bolt the inner jaw in place.
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
I thought my first wood working bench was great.A heavy c channel metal frame with a recycled maple floor top with a guick release 7 in vice on the side.It is about 40in by 54in and can hold a hemi no problem. I waxed the top till it was nice and resistant to whatever was dripped on it. Only problem is I was thinking like a gear head not a wood worked.Work piece would slide and no decent clamping on the sides. I figured if I wanted to get somewhat serious about this woodworking thing I needed a real bench not a table with a vice. I read the books and with so many choices I chose a Roubo split top from Benchcrafted it would let me use it for both power and hand tools. I just finished it a week ago and it is nice not to have to chase my work across the bench. I couldn’t find a clear answer for a top coat for the bench I chose to leave the soft maple nude. So I guess I have a bench tbat has a lack of modesty.
My wife has given me the OK to buy a "Rancher"-style shed from Lowes and have it installed in the backyard. The discounted installed price will be about $2,600 and this includes the 12' x 8' structure along with a lot of upgrades (twin metal doors, a window, 2 skylights, storage, vents, etc.). I can save about $300 if I build it myself, but my skill level isn't there yet, so I'm going to pay Lowes to assemble it. (See Post #12 below for some photos of the shed and the space I have to work with.)