First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
You don’t need a fully equipped shop to enjoy woodworking! In this class, you will learn to design, make, and finish a unique wood box. With an emphasis on tool safety and material exploration, we will use a combination of power tools and hand tools to make boxes of all shapes and sizes. Beginning with a solid block of wood, you will learn how to lay out, cut, sculpt, and reassemble the block into the form of a box. Demonstrated techniques will include hidden hinges, small drawers, pull knobs, and fitted lids, as well as texturing, carving, burning, painting, and finishing. Suitable for beginning and intermediate students, all materials provided.
The end vise will have both jaws made out of 1-1/2" thick oak. The front vise has its moving jaw made of 1-1/2" oak, but uses the edge of the bench as its stationary jaw. So while for the end vise, if we mount it lower, we can make both the jaws deeper to compensate, for the front vise we cannot, so we want it mounted as close to the edge of the bench as possible.
Stan Beckworth began his woodworking career in 1983. His wide experience in woodworking enables him to teach as a practicing master craftsman. He began woodworking because of a desire to work with his hands and pass some hand skills to his children. Some of the classes he teaches are the Finishing class, Relief Carving class, Foundational Classes and the Advanced Furniture courses, such as the Chest of Drawers and Rocking Chair classes. Stan has spent a lot of time learning about furniture finishes, as well as relief carving, studying with Mary May, a renowned woodcarver in South Carolina. When Stan isn’t teaching, he runs a small remodeling business at his home and builds and refinishes furniture for different clients. He has been commissioned to make furniture for several congressmen as well as refinishing furniture for past presidents. ”Being able to pass on practical skills that are useful for everyday application is what I love to do.”
A better solution would have been to route a rabbet into the side, so that the added strip always had thickness. The way I did it means that the strip I glued in is very narrow, and hence very weak, at a certain point. In this case, that's not a problem, because it's going to be sitting under the countertop layer. I also noticed that because I had only clamped the strip down, and not into the edge, there was a noticeable glue gap where the strip butted up against the MDF. Again, in this application it isn't visible. But if I was doing something like this on the top of a table, I'd make sure to cut a clean rabbet, and to clamp both down and in.
In the middle third of the course, you’ll build a tool tote that features dovetails joining bottom-to-end boards; rabbeted and copper-nail pinned side boards; shaped end panels and curved handles passing through angled mortises. This joiner’s tote also features a lift-out box for layout tools with lapped (or optionally dovetailed) corners and a sliding lid.
Dip your toes in the world of woodworking with our week-long courses, and by the end of the week, you'll be swimming. During these intensive, week-long woodworking courses, you will benefit from the guidance of our expert furniture makers, learning the basic principles of woodwork and cabinet making to professional standards. Hone your technique with our classes and create precise, beautiful work with our expertise, equipment and advice at your disposal.
If you don't quite have the space for a real pony, make this handcrafted wood version instead. The horse pictured here is unfinished pine, but there are lots of woods and finishes to choose from. Everything you need comes with the kit, and the plans can be downloaded. If you don't want to build it yourself, you can order from the website—just allow two to three weeks to ship.
Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Our instructors work out of a 27,000 square-foot facility, where over 100 stationary and portable woodworking machines are available. We emphasize hands-on training and real-world experience, and all classes are project-focused. Over forty different classes cover topics including faceframe and frameless cabinet construction, CNC woodworking, architectural millwork, table and casegood construction, hand tools, woodturning, and veneering.
We want to make these pieces square, and of identical length. Square is a matter of making sure the saw blade is square and that the cutting guide is square. The trick to getting the pieces of the same length is to clamp them together and to cut them all at once. For the 4x4's, that means making a rough cut in each first, so we have four pieces, each 3-4" longer than we need, from which we'll get our four legs.
After I left the magazine for a new job, I did all of my woodworking in my small two-car garage, but it was a struggle. Power, lighting, and temperature control were limited. And because I shared space with our cars I was always moving machines around, often while in the middle of a project. On top of that, my tool and machine collection had long since eclipsed the space. For all these reasons, fixing up the garage wasn’t an option. My finished basement is a family room, so it was out, too. An addition to the home or a stand-alone building would have been too expensive. I had to find a better path to a shop.