To mark the centerline, set a compass to span something more than half the width of the leg. Draw an arc from corner of the leg. The point where the arcs intersect will be on the centerline. With a centerline point on each end of the leg, place a scribe on the point, slide a straightedge up to touch the scribe. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.
When you have the other leg seated, the threaded rods will extend father than you want them to. You'll want to mark them so they can be cut to length. Place a washer and a nut on each threaded rod, and then tighten down the nut to pull everything tight. Depending upon the wrench you are using, and how much longer the rod is than it needs to be, you may find it necessary to stack up a number of washers, so that the nut is positioned where the wrench can operate on it.
Our stationary equipment runs the complete range from heavy-duty industrial machines, to inexpensive home shop type of tooling so that each student can compare and contrast the range and versatility of equipment at a wide variety of price points. We spend time on what makes a good machine good, an adequate one adequate, and a lousy machine worthless. We have no commercial sponsors and will share our opinions based on our experiences regarding the quality of one manufacturer over another. There is no better place to kick the tires on a variety of equipment than at our shop.
You're not the first person to say this! I'm half inclined to use the Lowes shed as a starting point for my own design. But I do think I'd feel better if I could work as an "aprentice" next to an "old master". Someone at work is going to put me in touch with a guy who builds sheds for a living, and apparently he's competitive with the prices @ Lowes and HD. The Lowes shed comes with a "Handman Package" that I don't want but would end up paying for, anyway. The "workbenches" were laughably flimsy.
The original design had a height of 35-1/8". Their two-layer top was 1-1/2" thick, so their legs were 33-5/8" long. I want a height of 35", but I'm using a top that's 3" thick. My basement floor is anything but level, so I'm using levelers that are adjustable from 3/4" to 1-1/2". In other words, I want legs that are around 31-3/4" long. (If you're not using levelers, your legs need precise lengths. The levelers give about 3/4" of adjustment, so precision is less necessary.
The top is supported by the top ends of the legs and the top sides of the top stretchers. Stand your legs on end on a flat surface (like my door) and see if they wobble. If you have an end that isn't quite stable, use it as a foot, where the leveler will make it's flaws unimportant. Check the top edge of each stretcher for straightness. If one has a bit of a bow, use it for a lower stretcher. It's less critical that the shelf be well supported along its length.
Woodworking Workbenches are available in a variety of styles. Open Style Wood Workbenches feature a large work surface and a lower shelf. 2-1/4" thick maple top with maple plywood lower shelf. Open Style Wood Workbenches are available as a 2-station unit (28"W) or a 4-station unit (54"W). Open Style Auxiliary Workbenches are used for placement against walls. Shelf features a rear curb to keep contents in place. Solid maple top features angle iron front edge. Plywood shelf is open for maximum functionality. Solid maple legs. Environmentally-friendly UV finish. Units measure 24"D and are available in several lengths and heights. Mitre Box Benches ensure wood pieces are kept flat while mitres are cut. Bench is made using solid maple unit with environmentally-friendly UV finish. Holds a mitre saw up to 26"W and provides a 24" square work surface on both sides. Mitre Box Benches measure 33-3/4"H. Sheet Metal Workbenches are made with a 2-1/4" thick maple top and is protected on two long edges with 2" x 2" angle iron. Solid maple legs and stringers. Plywood shelves are designed to provide open storage of 30" metal sheets. Measures 40"D x 32"H and available in widths of 60" or 96".
Evidence of a removed fireplace makes it clear that the woodworkers were doing tasks that required warmth, like using glue. The type of glue used during that time had to be heated to a certain temperature. Bill Flynt, a former colleague of Garrison, tested the wood of the shop and found that it is second- or third-generation wood, meaning that New Englanders had already cut down and replanted lots of trees by that time.
Isn’t now the time to spend some time with your son or daughter? Used to be that fathers spent time teaching their children how to do things. It built memories. It built self-confidence. It built life-long trust and respect. And it built skills that remain for the rest of their lives. Isn’t now the time for you to make some memories with your children?
@cahudson42 I bored the holes in my sandwich top with a 3/4" power auger bit with the drill in a portable drill guide that kept it vertical and in a way a bit like a plunge router. The guide screw of the auger was dead easy to centre over the laid out grid points. The holes are dead straight and clean sided. The auger bit was new which probably helped. As stated I have three rows from an end vise running the length of the front as well as from the front vise and holes in the front apron to support long pieces as well.
Requirements and electives for the certificate and degree programs in cabinet and fine woodworking include an advanced cabinetry lab and a course in Euro-style hardware. Students in both the construction and cabinet programs can also learn about business contracts, receive training in computer technology and participate in a cooperative work experience.
Thanks! Great information. As an advanced novice worker, I finally decided to build my first bench a couple years ago. After reading several of your blogs knowing full well mortised dove tale leg joinery is yet beyond my capability, I elected to build Robert Lang’s “21st Century Workbench”. I also chose his VERITAS Twin Screw Vise in the face vise position. Used an old Craftsman face vise in the tail vise position. Constructed of laminated 9/4 x 31/2″ Pecan and 60″ long because of my small crowed shop. Super happy to this point. As I mature in woodworking I may live to construct one of a different choice at a latter date, but I’m 73 so we’ll see. Thanks again for the advise.
Permanent or Portable? This is a distinction that decides much about your bench choice: Is it to remain stationary or must it fold, roll, or otherwise make itself scarce between jobs? Large, heavy benches are more stable and, in general, more adaptable to different jobs (sometimes several at once). But the bigger the bench, the more hassle involved with stowing it.
Learn how to use power tools, as well as traditional and modern hand tools, safely and effectively. Class assignments introduce basic concepts and techniques, to give you the skills needed for many woodworking projects such as mill board flattening and straightening, creating strong joints for connecting wood, and gluing boards together to make a panel. Students leave with a strong foundation for more advanced wood classes and a small end table. All tools for learning are provided.
All glue & stain benches are made using a solid maple frame for lasting durability and strength. Side Clamp Benches are made specifically for bar clamps, and are used for gluing projects or clamp storage. Benches feature an open top with 17 sets of 3/4"W grooves that accept bar clamps measuring 3 and over. Lower center rail is adaptable for storage of hand screws and C-clamps. Side clamp benches are available with or without a drip pan. Glue & Stain Benches are made with a 1-1/4 plywood top covered with heavy-coated galvanized steel. Bottom shelf has a 4 rear retaining lip. Glue and stain benches are available with or without casters. Limited Lifetime Warranty.
Can't say enough about the team at Post Woodworking, Inc., from Karen in the office to the team that... put up this beauty starting at 7AM and were done before lunch, Kyle, Aaron and Billy. After what sounded like a late night at the shop the night prior, they were still on site bright and early as promised and still energized and ready to show their pride in their work. Couldn't be more happy with our 14' x 20' Cohasset. See More
to allow 9' at the peak, I like a "shed style" roof, but that may not fly in your HOA.I'd put double doors on or one large one, pour a slab, or use patio blocks then lay down Wolman. plywood for a floor, I would use foam insulating board everywhere I could, walls, floor and ceiling. A few bin type windows or sliders would let in light and fresh air. If you can't get away with your wiring idea, I would use a HD 30 amp twist lock extension cord with an "outside weatherproof outlet" mounted on the home professionally installed for code, 2- 8' long flouresent lights, and a 20 amp outlet inside for a heater and dehumidifier. Dehumidifiers draw about 5-6 amps. You might be better off with a small 6000 BTU window or wall mounted AC unit,( $100 on sale at the Depot), it will take the moisture out of the air and cool it as well in the summer. I'd use thin wall conduit around the shop with about 4 double duplex boxes. You may be able to bring 220v. in and then split into 2-120v circuits. If you make ANY dust in this confined space you must first catch it with a shop vac, then filter the air, and wear a mask. A bathroom ventilator fan would exchange the air and be quiet. A slab in front would allow sawing outside weather permitting. A roll up canopy over the door way would provide "shade" and rain protection. I know this sounds like a lot of work, but I know you can do it if you try. You can get plenty of "free" advice here and from an expert close to you. My neighbor enlisted the help of a handyman for building his 2 sheds and they became friends and did tool swaps and labor trades for time worked. My advice to you.. go 4 it! bill
Flip the base upright, put the MDF on top of it, then use a straightedge to draw two straight lines joining the outside edges of the legs and extending the width of the MDF. I used the countertop as the straightedge. We cut it with our cutting guide, which is based on the factory edge of a sheet of 1/4" plywood, so it should be straight enough. Use a carpenter's square to transfer these lines onto the ends of the MDF.
In this two day class we will reveal some of the secrets to tuning up a Japanese Hand Plane (Kanna) We will start with conditioning the Body of the Plane (DAI) to stabilize movement. Proper sharpening and grinding of the blade and chip breaker will be discussed and demonstrated. Custom fitting the blade to the Dai and conditioning the sole. We will...
While a strict figure for the bench’s weight capacity is not available, a quick browse through their other stand and bench products shows a general weight capacity well above most other brands. As such, while we cannot say for certain that this bench provides the best weight capacity, it is more than likely that it the capacity is similar to the other products in the catalog.
Much like the dimensions of a bench’s tabletop, the weight capacity will similarly affect what size of projects you can work on with your bench. A common weight capacity sits between 220 to 250 pounds. While this is okay, it will limit some heavier projects. Ideally, you should shoot for 300 pounds, though some benches can offer 500 pounds of weight capacity or more.
The remaining tuition payment ($7,000.00) and materials deposit ($300.00) is due 45 days before the start date. Any unused materials deposit will be returned at the end of the course. You may use the materials deposit to buy books, finish, wood, fasteners, and hardware. Due to credit card processing fees, we kindly ask that students make this portion of the tuition payments by personal check, money order, or bank check.
In this class we will explore the works of one of my favorite woodworkers, George Nakashima. This chair has elegance, simplicity, subtle details, and beauty. Don’t let its simplicity fool you. This chair requires great skill and precision to execute. It involves carving and sculpting of the seat with power and hand tools. The complex joinery has...
The Classic Workbench is simple to use. The leg vise is used primarily for working the edges of boards and the ends of narrower boards. This is self explanatory. To work the faces of boards along the grain, tap up the planing stop (don’t make it any higher than necessary) and butt the end of the board into the teeth of the stop. With the right technique you can plane across wide boards without repositioning the board. You usually don’t need to tap the opposite end of the board to engage it with the stop, but in some cases, especially with rougher stock, you may need to give a tap with your mallet. Working the faces of a stack of boards is extremely quick with the planing stop since you don’t have to open and close a vise constantly. To work across the face of a board, make yourself a doe’s foot and position it at the back corner of the board, holding it down with a holdfast. The doe’s foot is simply a piece of wood with a V-shaped notch cut into one end. The bottomsurface of the doe’s foot can be lined with sandpaper or Crubber to help it stay put on the bench top. To work long boards, fasten a batten to the right leg with a holdfast and use that to support the end of the long board. We’ve found that a deadman is not necessary for the majority of work, especially on a bench of this length. For working the ends of smaller boards the leg vise can be used, but for precision work like dovetailing, we use and recommend our Moxon Vise.
2. Did I mention the rain here? How is your shed built? Are flooring and walls sealed to prevent water blowing and leaking in? When we get our summer thunderstorms the winds can whip up the rain pretty good and I even have to make sure garage door is closed sometimes. The shed??? Yea. it gets wet inside no matter how much caulk I use on floor gaps. Mine is on slab and shed not really designed to be waterproof. That being said, even if I got floor sealed it still lets some water in where walls meet roof. Not lots but makes for extreme humidity (or dew point if you prefer) levels.