As I was handling the 2x4's, during the routing, I realized that I really wouldn't be happy with the look of the bench, if it were made from these unfinished boards. They had stamps, pencil marks, and more importantly, incipient splinters left by the saw, none of which I wanted. And I was remembering what other shop furniture made from unfinished pine had looked like, after a few years in the grime of a shop.
Another odd design feature of the Windsor Design is its dog holes. While this bench provides a variety of dog holes and even offers numerous pegs and dowels to go along with it, the dog holes are not spaced as closely or with as much variation as you see with many other benches. Ultimately, this means that smaller workpieces may not be able to use the dog holes and pegs as well.
Through demonstrations and practice you will learn how to build a Simple Table Top. Square wood using the Jointer, Planer and Table Saw, then learn how to use the Festool Domino Joiner to keep perfect registration during the glue up. This will be a group project where everyone will help build a single table top. The goal is to gain experience and confidence...
After you have all the holes clean, set things up for your glue-up. You want everything on-hand before you start - drill, driver bit, glue, roller or whatever you're going to spread the glue with, and four clamps for the corners. You'll need a flat surface to do the glue-up on - I used my hollow core door on top my bench base - and another somewhat-flat surface to put the other panel on. My folding table was still holding my oak countertop, which makes a great flat surface, but I want to make sure I didn't drip glue on it so I covered it with some painters plastic that was left over from the last bedroom we painted.
WoodSkills and Norman Pirollo offer online woodworking classes, woodworking plans, video lectures and woodworking tutorials. The classes and courses provide detailed and comprehensive step by step sequences for woodworking skill-building. Each woodworking class and tutorial is based on actual furniture making expertise. As founder of White Mountain Design , Refined Edge Design , WoodSkills and Pirollo Design, I bring to you two decades of knowledge in furniture making. In recent years, I have authored three woodworking books: