2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
Learn basic principles of working with wood while making your own carved wooden spoon. Topics covered include different types of wood, grain direction, carving, shaping, and food safe finishes. Through short demonstrations and lectures, we will use a combination of power and hand tools, exploring the material for its functionality as a creative medium. At the end of the workshop, students leave with a unique spoon, ready to use! All materials included.
Remove the jaws and route the edges that you could not route while they were still attached. Then use a roundover bit on all of the corners except the inner edge of the inner jaw of the end vise. Give everything a lite sanding, and apply Danish oil to the inner surfaces of the jaws. (By "inner surfaces", I mean those surfaces that will not be accessible when the vises are assembled - the inner surface of the inner jaw, that bolts to the bench, and the outer surfaces of the outer jaws, that bolt to the vise plates.)
This is used to secure workpieces in place while you work on them – often for jointing. The location and capacity are the important things to look at. Most vices will come on a right-hand configuration either on the front or the side of the bench. If possible, it is a good idea to look for vices that can be repositioned. In terms of capacity, anything over 5” is solid while anything under 4” is likely a bit too small for all projects.
I live in VA and my workshop is an unheated, uninsulated garage. I work out there year round, even when temps are below freezing. I can't say it's comfortable in the winter (or when it's 100 degrees with 95% humidity) but I haven't had any major issues. I have had some big box green wood warp on me after I built a couple bookshelves and brought them into the house, but that was more a factor of the green wood than my "shop".
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
I live in the second rainiest city in the country, Pensacola, so I am used to dealing with wet. I literally work out of my garage (read storage area, small woodwork area, washer/dryer...car? ). I wheel bigger tools and table out to the little covered area in front of the garage. I have an 8 x 10 aluminum shed that is strictly garden stuff storage. I mention this for two reasons.
A small oak table is a very useful wooden item for every household. You can yourself make a nice, strong and beautiful oak table suitable for any purpose. See the image below. As you can see, it is a small, yet good enough table to be used as a coffee table, lamp stand, breakfast table, etc. You can also find many other design variants on the internet. Choose the one you want for yourself and start making it now.
The Classic Workbench is simple to use. The leg vise is used primarily for working the edges of boards and the ends of narrower boards. This is self explanatory. To work the faces of boards along the grain, tap up the planing stop (don’t make it any higher than necessary) and butt the end of the board into the teeth of the stop. With the right technique you can plane across wide boards without repositioning the board. You usually don’t need to tap the opposite end of the board to engage it with the stop, but in some cases, especially with rougher stock, you may need to give a tap with your mallet. Working the faces of a stack of boards is extremely quick with the planing stop since you don’t have to open and close a vise constantly. To work across the face of a board, make yourself a doe’s foot and position it at the back corner of the board, holding it down with a holdfast. The doe’s foot is simply a piece of wood with a V-shaped notch cut into one end. The bottomsurface of the doe’s foot can be lined with sandpaper or Crubber to help it stay put on the bench top. To work long boards, fasten a batten to the right leg with a holdfast and use that to support the end of the long board. We’ve found that a deadman is not necessary for the majority of work, especially on a bench of this length. For working the ends of smaller boards the leg vise can be used, but for precision work like dovetailing, we use and recommend our Moxon Vise.
The description below is an outline for how the course will proceed. We intentionally maintain a level of flexibility in our curriculum to adapt and respond to the needs of each group of students depending on aptitude. Each project has a basic standard of completion as well as design opportunities for elaboration and exploration of more advanced techniques. Our instructors will guide you through projects as is best suited for your ability level.
While a strict figure for the bench’s weight capacity is not available, a quick browse through their other stand and bench products shows a general weight capacity well above most other brands. As such, while we cannot say for certain that this bench provides the best weight capacity, it is more than likely that it the capacity is similar to the other products in the catalog.
One you have the vise jaws shaped so that the vise moves freely, mark and drill holes in the fixed jaw for the bolts that will hold it to the bench. With these drilled, reassemble the vise and mark the location of the holes with an awl. Disassemble the vise and drill the holes through the stretcher, then reassemble the vise and bolt the inner jaw in place.
Stop it. Really. I mean it. Pick a height between your thigh and waist that seems right. You’ll adapt. Don’t worry about your back. You’ll adapt. If you are really uncertain, make it a little taller and then cut down the legs. After a decade or so, your work habits will put a magic number in your head. You’ll have built enough furniture that you will know your number. Until then, pick a number.
The book is well written and easy to read. The illustrations, I'm sure were excellent in 1914 and, are still adequite now. Most of the designs seemed repetitive, though. I wish more attention had been given to lashing materials. If you are looking for that you will find almost none here. The book was fun to read and provided enough inspiration to make my brother and me attempt a large hut.