Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it. When you have it lined up, clamp things down, and route the edge of the MDF using a 1-1/2" or longer flush-trim bit, with the depth adjusted so the bearing rides on the countertop. I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends.
Synopsis: No room in the garage? Basement not an option? Consider what Ken St. Onge did when he needed shop space: He bought a prefabricated shed and converted it into his full-time woodshop. Because a pre-built shed doesn’t need a cement foundation and is built in a factory, it’s much less expensive than building an addition or stand-alone shop on your property. It can have taller ceilings than a garage and bigger doors than a basement, both big pluses for a woodworker. You can put a shed just about anywhere, too. Here’s a soup to nuts look at Ken’s experience, so you can gauge whether a shop in a shed is right for you.
I never, ever, ever bother to write these things. But, I am so incredibly impressed with this product, that I feel compelled to. My six year old daughter LOVES IT, as does my almost four year old daughter. The hammer is just the right size, and it comes with enough pre-cut (good quality) wood for many projects. So far, they have made a house, car, and a plane-- all of which are far more aesthetically pleasing (to me, as a mom) than the plethora of junky plastic toys that seem to fill our home. We've used these projects both as math lessons (measuring the wood, counting the nails needed, learning about angles, reviewing shapes) and during arts & crafts time; but, with just a little creativity, they could be incorporated into just about any learning subject. For the amount of enjoyment we have received, thus far, this product is already worth the money spent, and we have several more projects to go! We will be buying another for little sister's upcoming birthday, most definitely.
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
I’ve seen antique cabinetmakers’ benches that are sixteen and seventeen feet long, more than three feet wide, and supported by a dozen drawers and doors—and that weigh as much as a felled oak tree. In contrast, jewelers’ cabinets seem to be on a dollhouse scale, with tiny tools to match. For most of us, however, space limitations preclude the biggest, and the smallest are just not big enough.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
Over the years, the editors at The Family Handyman have built nearly a hundred bookcases. From all that experience, we’ve learned that the best building tricks are shortcuts that avoid complex steps. So whether you’re a beginning builder or a veteran, these bookcase and shelf building tips will lead to beautiful results with less time and effort. Get the bookcase and shelf tips.
Learn the basics of woodworking with simple hands-on projects to build your confidence and skills. Each lesson in this class explores an area of woodworking that will form the building blocks of all future woodworking projects you undertake. Keeping the average DIY'er in mind, this entire class is conducted using basic handheld power tools, with no fancy fixed tools like table saws, lathes, planers, or drill presses.