In the "Getting Started with Woodworking" video, the holes through the 4x4's were drilled from the back. That is, they start on the side opposite the precisely-positioned mark, and drill through to hit it. If they can do this, more power to them, but I can't drill through 3-1/2" of wood to emerge at a precise mark without a drill press - and not always then.
Though the preschool had been using the woodworking shop for storage, not realizing its historic value, it’s still in remarkably good shape. The woodworking benches and tables are still in excellent condition. According to Garrison, the shop is filled with clues as to how it was used. Some benches were covered in paint while others bear saw marks, testifying to the variety of tasks that were performed there.
To mark the centerline, set a compass to span something more than half the width of the leg. Draw an arc from corner of the leg. The point where the arcs intersect will be on the centerline. With a centerline point on each end of the leg, place a scribe on the point, slide a straightedge up to touch the scribe. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks.
Evidence of a removed fireplace makes it clear that the woodworkers were doing tasks that required warmth, like using glue. The type of glue used during that time had to be heated to a certain temperature. Bill Flynt, a former colleague of Garrison, tested the wood of the shop and found that it is second- or third-generation wood, meaning that New Englanders had already cut down and replanted lots of trees by that time.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
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I wanted the left edge of the jaw of the front vise to be flush with the left edge of the top, the right edge with the left edge of the left front leg. So the amount of overhang on the left depends upon the width of the front vise jaw. The width of the jaw is, at a minimum, the width of the plate that supports it, but it's normal to make the jaw extend a bit beyond the plate. How far? The more it extends, the deeper a bite you can take with the edge of the vise, when, for example, you are clamping the side of a board being held vertically. But the more it extends, the less support it has. I decided to extend by 1-12", which gives me a 2-1/2" bite, and which should still provide solid support, given that the jaw is 1-1/2" thick. This means the top needs a left overhang of 12-1/4".
Can't say enough about the team at Post Woodworking, Inc., from Karen in the office to the team that... put up this beauty starting at 7AM and were done before lunch, Kyle, Aaron and Billy. After what sounded like a late night at the shop the night prior, they were still on site bright and early as promised and still energized and ready to show their pride in their work. Couldn't be more happy with our 14' x 20' Cohasset. See More
I drilled from the mark. That way I could ensure that the hole was where it was supposed to be, on the side where the position was critical. I have two 3/8" bits -- a brad point bit that came with my doweling set, and a perfectly ordinary 3/8" twist bit. Brad-point bits are far more precise than twist bits -- they're more likely to start where you want them to, and they're more likely to stay straight. My problem is that my brad-point bit wasn't long enough to go through 3-1/2" of wood. So I started each hole with the brad-point bit, then finished it off with the twist bit. I clamped a piece of ply on the back, to reduce tear-out.
Windsor Design is an interesting brand in that it is not actually its own company. Instead, Windsor Design is one of the in-house brands sold by Harbor Freight. While it may be a store brand, that should not dissuade you at all as Harbor Freight is known for selling some of the best products available for all fields of construction. Granted, this may not strictly be the best table available, but it does provide a solid mix of features to make it a good value.
Another aspect that might irk some buyers is the fact that the capacity of this bench is less than great outside of weight. The top’s surface area is a bit on the smaller end, though its length is more in line with larger models. The width though is less than two feet which can limit some projects. Similarly, the vice capacity is the second smallest on our list at 4 ½”, though this too can be modded with optional additions.
I am new to woodworking. I'm learning as I go along, and I'm documenting as I learn, in the hope of being helpful to other novices. On the range from slap-dash to deliberate, my method is definitely on the deliberate side. If you have enough experience to be confident in using techniques that are more time-efficient, go for it. The techniques I'm using are those I thought least likely to go wrong, not those that would produce a product in the shortest time or at the lowest cost. You'll notice that I made a number of mistakes, spent considerable time on work I later determined to be unnecessary, and in a number of cases I used different techniques at the end than I did at the beginning. These are all the result of learning. I thought it would be better to demonstrate how I made errors, and how I corrected them, than to provide a set of instructions that presented the false impression that everything went together perfectly.
The tutorial that I am sharing here was written by someone who built this pallet art just to improve the value of a property they wanted to sell fast and they succeed in it. So you can imagine how wonderful this item must look like. I am assuming you do not just want to make this beautiful pallet art so that you can also sell your property easily. Well, whatever your reasons are, this beauty is able to attract anyone who visits your house.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
Can you believe that this amazing wine rack the image below has been built using old wood pallets? Perhaps you can. Isn’t it wonderful that your old wood pallets can be reused to build something so beautiful and useful? I am not a drinker but I liked the idea so much that I just couldn’t resist making myself one. Although later I gifted it to my parents, who totally loved it.
In general, students in the certificate and degree programs learn how to understand and create their own shop drawings and design custom cabinetry. In the process, they also find out how to use the same tools and machines employed in the woodworking business and assemble cabinets according to industry standards. Additional program topics include the use of contemporary hardware in design.
Well, not these plans. You have the option of building a very functional and spacious lean-to shed on different foundations. Your foundation choices are: concrete slab, a wooden floor supported by concrete piers, or a wooden floor supported by skids. That lost option also means that your lean-to could be mobile as well so you won’t have to decide where you want to permanently put it.
We want to make these pieces square, and of identical length. Square is a matter of making sure the saw blade is square and that the cutting guide is square. The trick to getting the pieces of the same length is to clamp them together and to cut them all at once. For the 4x4's, that means making a rough cut in each first, so we have four pieces, each 3-4" longer than we need, from which we'll get our four legs.
This is technically a vanity factor, though the ability to store tools and other supplies at quick reach can be a time and energy saver. At the least, you will want a bench that comes with a shelf underneath. This will allow the storage of larger items that can otherwise be difficult to find a place for. Drawers are the other popular storage for benches and can make retrieving tools much easier – just make sure the inside of the drawer is lined with felt or the wood may prematurely dull your tools.
I used the factory edge of the half-panel of hardboard as a guide for cutting the ply. I wanted to cut a 5-1/2" strip, and my saw cuts 4-1/2" from the edge of the shoe, so I wanted the edge of the hardboard 10" from the edge of the ply. So I set my combination square to 10", and used it to mechanically set the distance. Hint - if you need two things to be precisely the same length, try to avoid measuring them separately. Use some mechanical mechanism for setting the distance.
I had a similar experience with running electrical power to a shed. It turned out that I could build a 12x12 shed without a building permit as long as I did not run utilities, but getting a permit opened a whole new set of requirements that forbid me from having a shed at all. And when the nosey old woman next to me kept calling the building inspector on me, it was suggested that I could run an extension cord out to the shed anytime I wanted as long as it wasn’t fastened in a permanent manner.