As I was handling the 2x4's, during the routing, I realized that I really wouldn't be happy with the look of the bench, if it were made from these unfinished boards. They had stamps, pencil marks, and more importantly, incipient splinters left by the saw, none of which I wanted. And I was remembering what other shop furniture made from unfinished pine had looked like, after a few years in the grime of a shop.
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
Of course, I, on the other hand, with my Ikea oak countertop, probable went overboard in the other direction. Since I needed to trim the countertop to width,I figured I'd take off a couple of 1/2" strips to use for edging the MDF. I clamped the countertop to my bench base, and used the long cutting guide. I'd asked around for advice on cutting this large a piece of oak, and was told to try a Freud Diablo 40-tooth blade in my circular saw. I found one at my local home center, at a reasonable price, and it worked very well.
Once you have all the clamps on, take off the scraps of hardboard. You can clean up the glue squeezeout with a damp rag.. When the glue is dry, trim down the strip flush with the panel using a router and a flush-trim bit. Then cut off the ends of the strip with a flush-cut saw, and clean up with a block plane, an edge scraper, or a sanding block. Leaving the ends in place while you route the edge helps support the router.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.
The remaining tuition payment ($7,000.00) and materials deposit ($300.00) is due 45 days before the start date. Any unused materials deposit will be returned at the end of the course. You may use the materials deposit to buy books, finish, wood, fasteners, and hardware. Due to credit card processing fees, we kindly ask that students make this portion of the tuition payments by personal check, money order, or bank check.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
The Handy Home Products Berkley 10 ft. x The Handy Home Products Berkley 10 ft. x 16 ft. Do-It-Yourself Wood Shed Kit Combines charming country style and outstanding performance for the ultimate powerhouse. Offering maximum storage this woodshed is the ideal solution to house all your outdoor tools and lawn gear. Featuring 2x4 wood framing it boasts a ... More + Product Details Close
With the Grain: A Craftsman’s Guide to Understanding Wood by Christian Becksvoort. A little knowledge about trees goes a long way toward improving your woodworking. You don’t need a degree in dendrology to build a desk. But you do need intimate knowledge of how our raw material grows and – more importantly – how it responds to its environment after it has been cut and dried.
In this class we will explore the works of one of my favorite woodworkers, George Nakashima. This chair has elegance, simplicity, subtle details, and beauty. Don’t let its simplicity fool you. This chair requires great skill and precision to execute. It involves carving and sculpting of the seat with power and hand tools. The complex joinery has...
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
If you don't quite have the space for a real pony, make this handcrafted wood version instead. The horse pictured here is unfinished pine, but there are lots of woods and finishes to choose from. Everything you need comes with the kit, and the plans can be downloaded. If you don't want to build it yourself, you can order from the website—just allow two to three weeks to ship.
After I left the magazine for a new job, I did all of my woodworking in my small two-car garage, but it was a struggle. Power, lighting, and temperature control were limited. And because I shared space with our cars I was always moving machines around, often while in the middle of a project. On top of that, my tool and machine collection had long since eclipsed the space. For all these reasons, fixing up the garage wasn’t an option. My finished basement is a family room, so it was out, too. An addition to the home or a stand-alone building would have been too expensive. I had to find a better path to a shop.