Stan Beckworth began his woodworking career in 1983. His wide experience in woodworking enables him to teach as a practicing master craftsman. He began woodworking because of a desire to work with his hands and pass some hand skills to his children. Some of the classes he teaches are the Finishing class, Relief Carving class, Foundational Classes and the Advanced Furniture courses, such as the Chest of Drawers and Rocking Chair classes. Stan has spent a lot of time learning about furniture finishes, as well as relief carving, studying with Mary May, a renowned woodcarver in South Carolina. When Stan isn’t teaching, he runs a small remodeling business at his home and builds and refinishes furniture for different clients. He has been commissioned to make furniture for several congressmen as well as refinishing furniture for past presidents. ”Being able to pass on practical skills that are useful for everyday application is what I love to do.”
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
Rocking horses, toy chests and dollhouses are just a few of the classic gifts generations have treasured. Now you can give all the pint-sized DIYers on your list those same classic gifts, and make them yourself with the help of these DIY toy kits. They're perfect for kids of all ages, and will be treasured for years to come. The best part? All these gifts can still make it to your door by Christmas.
Another aspect that might irk some buyers is the fact that the capacity of this bench is less than great outside of weight. The top’s surface area is a bit on the smaller end, though its length is more in line with larger models. The width though is less than two feet which can limit some projects. Similarly, the vice capacity is the second smallest on our list at 4 ½”, though this too can be modded with optional additions.
To mark the centerline, set a compass to span something more than half the width of the leg. Draw an arc from corner of the leg. The point where the arcs intersect will be on the centerline. With a centerline point on each end of the leg, place a scribe on the point, slide a straightedge up to touch the scribe. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks.
I’m building my second bench. I built the first years ago with wood from old machinery pallets – mostly oak and maple. Mortised the legs into the base, and pegged ’em with 1″ dowels. Of course, the legs warped a bit, but that made everything tighter and stronger. The top is 2″ thick Ash, one board cut in half and joined side to side. Wrapped a maple apron around the top, and I think I screwed the top from underneath to the leg braces. Solid. Over time, built a cabinet under for 3 drawers and a small cabinet door. Works for me.
1. You mention doing other hobbies which I assume means stuff scattered around for various projects. (Don't tell me you do one at a time or are a neat freak!!!) How tall are the side walls to the shed? How high do you shuffle stuff around, i.e. flipping things over, moving wood around, etc? I can't imagine trying to do that in my shed, even if it were 2 ft higher than it's 7 ft center height. If you could build a platform in front it may help, especially if you can put removable cover over it (to please HOA).
Yea I had a friend who went the HD route and in after putting new braces up for the roof and an extra layer of plywood on the floor he gave up the fight and tore it down. We ended up building twice the shed that was 100 times more sturdy for less than he had invested in the first one. I would go any route that is the opposite way of HD or Lowes. Learn from this guy.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly. If you're using Kreg pocket screws, the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF.