First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
I am new to woodworking. I'm learning as I go along, and I'm documenting as I learn, in the hope of being helpful to other novices. On the range from slap-dash to deliberate, my method is definitely on the deliberate side. If you have enough experience to be confident in using techniques that are more time-efficient, go for it. The techniques I'm using are those I thought least likely to go wrong, not those that would produce a product in the shortest time or at the lowest cost. You'll notice that I made a number of mistakes, spent considerable time on work I later determined to be unnecessary, and in a number of cases I used different techniques at the end than I did at the beginning. These are all the result of learning. I thought it would be better to demonstrate how I made errors, and how I corrected them, than to provide a set of instructions that presented the false impression that everything went together perfectly.
As simple as its elements are, the workbench is more than a tabletop with legs, a well, and a few holes. Virtually everything in the workshop comes to rest on the bench at some point, even if only between operations at other stations. Planning and layout, cutting and shaping, assembling and finishing–all can be, and often are, performed on the benchtop. The better the design, and the better suited its size and configuration to your labors, the more efficient a tool it will be.
to allow 9' at the peak, I like a "shed style" roof, but that may not fly in your HOA.I'd put double doors on or one large one, pour a slab, or use patio blocks then lay down Wolman. plywood for a floor, I would use foam insulating board everywhere I could, walls, floor and ceiling. A few bin type windows or sliders would let in light and fresh air. If you can't get away with your wiring idea, I would use a HD 30 amp twist lock extension cord with an "outside weatherproof outlet" mounted on the home professionally installed for code, 2- 8' long flouresent lights, and a 20 amp outlet inside for a heater and dehumidifier. Dehumidifiers draw about 5-6 amps. You might be better off with a small 6000 BTU window or wall mounted AC unit,( $100 on sale at the Depot), it will take the moisture out of the air and cool it as well in the summer. I'd use thin wall conduit around the shop with about 4 double duplex boxes. You may be able to bring 220v. in and then split into 2-120v circuits. If you make ANY dust in this confined space you must first catch it with a shop vac, then filter the air, and wear a mask. A bathroom ventilator fan would exchange the air and be quiet. A slab in front would allow sawing outside weather permitting. A roll up canopy over the door way would provide "shade" and rain protection. I know this sounds like a lot of work, but I know you can do it if you try. You can get plenty of "free" advice here and from an expert close to you. My neighbor enlisted the help of a handyman for building his 2 sheds and they became friends and did tool swaps and labor trades for time worked. My advice to you.. go 4 it! bill
Requirements and electives for the certificate and degree programs in cabinet and fine woodworking include an advanced cabinetry lab and a course in Euro-style hardware. Students in both the construction and cabinet programs can also learn about business contracts, receive training in computer technology and participate in a cooperative work experience.
I made my version of a Roubo bench over 20 years ago. According to the latest bench rules it is too tall, too wide, has too many vises (I use both sides of my bench and that might be a no no, not sure ), and has far too many holes. Did I mention that I have a double row of dog holes with a user made dual row wagon vise? I had no idea they were called a wagon vise back then. Being a tool maker and tinkerer at heart I just made a vise that I thought at the time was an original idea for the main side. Couple of dowels in a piece of wood straddling the two rows and I have a bench stop, or a different variation gives me a 3 point clamping system. If that isn’t bad enough it also has drawers on the bottom to store seldom used tools and supplies. Maybe if it had taken me a few weeks to drill all those holes and mount a few vises I would only have one vise and 8 holes too. I dunno
My wife has given me the OK to buy a "Rancher"-style shed from Lowes and have it installed in the backyard. The discounted installed price will be about $2,600 and this includes the 12' x 8' structure along with a lot of upgrades (twin metal doors, a window, 2 skylights, storage, vents, etc.). I can save about $300 if I build it myself, but my skill level isn't there yet, so I'm going to pay Lowes to assemble it. (See Post #12 below for some photos of the shed and the space I have to work with.)