So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
Not sure about Midwest but I have a 24 x 14 Game rm attached to my shop and I put a small window unit/heat pump in the wall. It stays comfortable all year round. It get really hot here and we had a several day in the 20's this winter but it's insulated well. That might not be as cold or as hot as in some places but the unit I haze does not run that often and has a low cost rating. I'm planning on putting a larger unit in the shop area even though I do like to work with the garage door open. The door is insulated so I can run A/c in there. Just my .02.
Raphael Berrios is one of our Foundations of Woodworking scholarship students in Spring 2016. He also took our Timber Frame Tiny Home course and brought home one of the structures to finish for himself (you can follow his progress on his blog! Here’s what he had to say about what led him to PTSW, his experience so far, and thoughts for the future:
As I was handling the 2x4's, during the routing, I realized that I really wouldn't be happy with the look of the bench, if it were made from these unfinished boards. They had stamps, pencil marks, and more importantly, incipient splinters left by the saw, none of which I wanted. And I was remembering what other shop furniture made from unfinished pine had looked like, after a few years in the grime of a shop.
I know, if you had a workbench, you wouldn't be building a workbench. Even so, you'll need some sort of work surface, even if it isn't as stable or capable as a proper bench. The traditional solution is to throw a hollow-core door over a couple of saw horses. The advantage of hollow core doors is that they're flat, stiff, and cheap. I used a folding table and a hollow core door I had bought for a future project.
You can transfer a graphic on any wood piece of your choice, including a frame, top of a table, etc. The surface should be clean and big enough for the graphic paper. I am also sharing a video tutorial here that explains in detail the process of transferring any graphic to a wooden surface using a freezer paper. Just gather the items you need and follow this video to carve your favorite designs on your favorite wood items.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Rocking horses, toy chests and dollhouses are just a few of the classic gifts generations have treasured. Now you can give all the pint-sized DIYers on your list those same classic gifts, and make them yourself with the help of these DIY toy kits. They're perfect for kids of all ages, and will be treasured for years to come. The best part? All these gifts can still make it to your door by Christmas.
Grizzly is a company currently undergoing an upheaval. This brand was once known as a manufacturer of professional grade tools and equipment for woodworking products. Though, in recent years, that reputation has begun to slip a bit since being bought by the Chinese company SIEG. These days, whether the Grizzly product stands up to its previous standards of excellence often has more to do with what you are buying than the company itself.
I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
Frame making may look simple but it is a skill that escapes many. For a frame to properly do its job it has to be perfect, any mistake can be a distraction that takes away from the artwork it surrounds. This class will focus on skills essential to making square or rectangular frames. Skill building concepts will include how to break down and mill...
On completion, you will graduate with a set of self-made tools, fixtures and storage units (not to mention the skills required to build them) that will serve and last you the rest of your life. You’ll be amply prepared to continue your woodworking education into specific trades such as architectural woodworking (finish work); custom door and window construction; solid-wood furniture and cabinetry; and boatbuilding. Over the course, we invite guest lecturers from the community to share their experience of becoming vocational woodworkers in these trades.
For the router you'll need a a 3/8" straight bit, an edge guide, 1/4"- and 1/8"-radius roundover bits, and a flush-trim bit with at least a 1-1/2" cutting length. Bits of this size are available only for a 1/2" collet. Some routers are capable of using multiple collet sizes. I was fool enough to buy a router that only had a 1/4" collet. More on that, later.
The oldest woodworking shop in America has been discovered virtually untouched in Duxbury, Massachusetts. The extremely rare find reveals an 18th century joiner’s shop with the date ‘1789’ painted in the rafters. University of Delaware professor Ritchie Garrison came upon the historic structure on the site of a preschool, bringing several experts out to verify its age. Craftsmen used the shed to create intricate woodwork.
The next day, cut it flush. Use a block plane to ensure it truly is flush. This will be the top of the bottom layer of the bench top, so gouges aren't a problem. (Wiping up glue with a damp cloth can lead to stains and finishes applying unevenly. That won't be a problem here, either.) But bulges and bumps are a problem - they will keep the two layers of the top from matching up evenly.
Before joining the top to the base, loosen the bolts and screws on the lower stretchers to create a little play in the leg posts. Align the top notches with the leg posts and tap the top into place with a hammer and piece of scrap wood, working evenly around the table until all leg posts are level with the tabletop. Tighten the lower stretchers and you’re done. A hefty thanks to Doug Merrill for this weighty idea.
I drilled from the mark. That way I could ensure that the hole was where it was supposed to be, on the side where the position was critical. I have two 3/8" bits -- a brad point bit that came with my doweling set, and a perfectly ordinary 3/8" twist bit. Brad-point bits are far more precise than twist bits -- they're more likely to start where you want them to, and they're more likely to stay straight. My problem is that my brad-point bit wasn't long enough to go through 3-1/2" of wood. So I started each hole with the brad-point bit, then finished it off with the twist bit. I clamped a piece of ply on the back, to reduce tear-out.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
Timberframing is a traditional technique for building large and small structures using only wooden joinery. Prized for its structural integrity and beauty, as well as reliance on hand skills, timberframing is regaining popularity in modern applications. We will start with an overview of the different styles and aesthetics involved, and move into the specific tools that are used to lay out and cut the strong joints. Each student gets guided practice time making sample joints. We will all work together to make a small structure that can be raised on the final day of class.
It is one of the easiest woodwork projects we are going to discuss today. Although it looks very easy to make, I still could not find any good tutorial on the internet that explains how to build this one. So I am here sharing an article link that gets the closest. The article explains how to make different kinds of DIY candle holders and what items you may need for the project.
Olympia Tools is a bit of a lesser known manufacturer. While they offer a wide range of products for a variety of construction fields, they are definitely more of a budget option. That said, Olympia Tools is one of the few brands that manages to produce a reasonable quality at a low price which makes them a solid choice for customers looking to get the best bang for the fewest bucks.
Relax and enjoy your outdoor space with this smart patio combo consisting of a sofa and chair. You can adjust the size completely to make it fit perfectly onto your patio or deck, and both the sofa and chair have arms that double as trays for al fresco dining. And you can make your own cushions to fit, or use shop-bought ones and add your own ties, if necessary.
This place is so awesome. I just finished their cutting board class with Bob and it was a blast! he was very patient and informative. I showed him a handle I saw online and he actually helped me do it with my board and we ended up going over time of the class and I learned a ton (thanks bob!! You are the best!) I also took the wooden utensils class with tim and it was so much fun. I highly recommend this woodshop everyone there is so nice and down to earth
If you opt for a bench with drawers or cabinets built into its base, don’t forget the toe spaces: Leave a space roughly three inches deep and four inches wide at floor level for your toes, just like kitchen cabinets. The absence of a toe space means you’ll be forever kicking the face or sides of the cabinets which is irksome and, with tools in hand, potentially dangerous. And you’ll have to lean over farther to reach the back of the benchtop.
Out of all the shed books I have read, this book stays by my side while I hammer in the yard. The book is well written by what appears to be a non professional book writer (A Good Thing). It reads as if you are getting advise in laymans terms from your neighbor "The Craftsman", a welcome change from the DIY books, that assume a level of expertese. The level of detail is high and discusses gotcha's, advise, and trade "secrets" that could have only come from years of personal experience building sheds.