The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.

I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.
The tutorial that I am sharing here was written by someone who built this pallet art just to improve the value of a property they wanted to sell fast and they succeed in it. So you can imagine how wonderful this item must look like. I am assuming you do not just want to make this beautiful pallet art so that you can also sell your property easily. Well, whatever your reasons are, this beauty is able to attract anyone who visits your house.
What is the one thing every woodworker needs? Yes, a workbench. Now that you have or at least I am assuming you have worked on so many woodworking projects, you are close to becoming a professional woodworker. You now probably owe yourself a nice woodworking bench. You should also know that a true woodworker never buys his bench from the market, but always builds one himself. But before you start this project, you should know what a workbench is.
To mark the centerline, set a compass to span something more than half the width of the leg. Draw an arc from corner of the leg. The point where the arcs intersect will be on the centerline. With a centerline point on each end of the leg, place a scribe on the point, slide a straightedge up to touch the scribe. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks.
I know, if you had a workbench, you wouldn't be building a workbench. Even so, you'll need some sort of work surface, even if it isn't as stable or capable as a proper bench. The traditional solution is to throw a hollow-core door over a couple of saw horses. The advantage of hollow core doors is that they're flat, stiff, and cheap. I used a folding table and a hollow core door I had bought for a future project.
Aside from the privacy it offers, a latticework porch trellis is a perfect way to add major curb appeal to your home for $100 or less. The trellis shown here is made of cedar, but any decay-resistant wood like redwood, cypress or treated pine would also be a good option. Constructed with lap joints for a flat surface and an oval cutout for elegance, it’s a far upgrade from traditional premade garden lattice. As long as you have experience working a router, this project’s complexity lies mostly in the time it takes to cut and assemble. Get the instructions complete with detailed illustrations here.
Learn the basics of woodworking with simple hands-on projects to build your confidence and skills. Each lesson in this class explores an area of woodworking that will form the building blocks of all future woodworking projects you undertake. Keeping the average DIY'er in mind, this entire class is conducted using basic handheld power tools, with no fancy fixed tools like table saws, lathes, planers, or drill presses.
My bench is MY BENCH. In other words, it’s a thing of evolutionary beauty. I built the top 10 years before deciding on and designing the base. I spared no absurdity. It is supremely stout and the much maligned drawers are accessible from either side. The larger drawers have dust lids and can be extended to provide support for large workpieces or as a step for climbing on top of the bench. The top alone weighs more than most Roubos. So NYAH! Did I mention that I designed it to fit in with the Arts & Crafts vernacular? Who said you can’t build your bench to be furniture? Beautiful as well as useful shop furniture? Just sayin…
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
Timberframing is a traditional technique for building large and small structures using only wooden joinery. Prized for its structural integrity and beauty, as well as reliance on hand skills, timberframing is regaining popularity in modern applications. We will start with an overview of the different styles and aesthetics involved, and move into the specific tools that are used to lay out and cut the strong joints. Each student gets guided practice time making sample joints. We will all work together to make a small structure that can be raised on the final day of class.
It has been a while since I have posted last, but I do have a question I am pondering. A close family friend has offered to buy me a shed (16 x 12). It looks nice. Double doors, two front windows, vinly siding, and hopefully a ridge vent. Currently I am based in my basement with enough room for my Rigid table saw, bandsaw workbench, some cabinets with very little room for my hand tools, so I used a wall with peg board, and my jointer. My dust collection hangs on the wall as well. (I am being moved outside to free up space in the basement) It is very cramped, but it works. My question is, do wood shops work outside? I know to take precautions of moisture and heat (insulation, dehumidifier, heat for cold season, and so on) but how often to shed workshops work out? Anyone have any ideas on how to keep my tools safe and secondly, does 16 x 12 sound like enough room? Please, I would love some friendly advice.
Another odd design feature of the Windsor Design is its dog holes. While this bench provides a variety of dog holes and even offers numerous pegs and dowels to go along with it, the dog holes are not spaced as closely or with as much variation as you see with many other benches. Ultimately, this means that smaller workpieces may not be able to use the dog holes and pegs as well.
During an intensive six-month course, not only will you learn all of the basics such as the different tools you will be using but also get a chance to try some of our more advanced projects. These will include how to draw up a big project such as a workbench, and French Polish your own jewellery box. You will also learn how to draw and can take part in our design courses, an invaluable part of the making process.
Evidence of a removed fireplace makes it clear that the woodworkers were doing tasks that required warmth, like using glue. The type of glue used during that time had to be heated to a certain temperature. Bill Flynt, a former colleague of Garrison, tested the wood of the shop and found that it is second- or third-generation wood, meaning that New Englanders had already cut down and replanted lots of trees by that time.
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.

In this class we will explore the works of one of my favorite woodworkers, George Nakashima. This chair has elegance, simplicity, subtle details, and beauty. Don’t let its simplicity fool you. This chair requires great skill and precision to execute. It involves carving and sculpting of the seat with power and hand tools. The complex joinery has...


Whether you want to build your own kitchen cabinets, a credenza for your dining room, or built in shelves for your bedroom you should have some basic cabinetry skills before getting started. There are so many options when designing and building cabinets: face frame vs. frameless; sliding vs. hinged doors; dovetails vs. rabbets; plywood vs. MDF; wood...
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In general, students in the certificate and degree programs learn how to understand and create their own shop drawings and design custom cabinetry. In the process, they also find out how to use the same tools and machines employed in the woodworking business and assemble cabinets according to industry standards. Additional program topics include the use of contemporary hardware in design.
The course successfully meets the needs of multiple experience levels in a safe, well equipped, spacious, congenial, and educational environment. All instruction and lab experience is under the personal direction of master woodworkers as well as one or two additional experienced woodworkers/teacher assistants who are on hand during all lab hours providing roughly a three-to-one student-to-instructor ratio. Intermediate to more advanced students should not be put off by the fact that beginners are also included in this course.  Check out some of the work done by our alumni in the Alumni Furniture Gallery to get an idea of what our students are capable of.

Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.

This is probably one the easiest woodworking projects you will find here. Although easy, a doormat is an equally important and useful item for households. As you can see in the image below, you will only need some 2X2 wooden boards and rope to build a simple doormat. This doormat is mostly useful for outdoor and porch. It will easily remove all the mud from your shoes with just one wipe. It is also very easy to clean and looks fabulous even if it is dirty.


After I left the magazine for a new job, I did all of my woodworking in my small two-car garage, but it was a struggle. Power, lighting, and temperature control were limited. And because I shared space with our cars I was always moving machines around, often while in the middle of a project. On top of that, my tool and machine collection had long since eclipsed the space. For all these reasons, fixing up the garage wasn’t an option. My finished basement is a family room, so it was out, too. An addition to the home or a stand-alone building would have been too expensive. I had to find a better path to a shop.
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