Whether you’re setting up a new shop or upgrading your old one, a good, sturdy workbench will almost surely be central to your plans. We can help. Our editors and contributors have produced more than two dozen articles and videos about benches and assembly tables. We’ve included everything from a simple but workable plywood bench to a classic hardwood bench complete with vises. You’ll also find full project plans, as well as tips for installing vises, making your bench portable, adding storage, and more. Some of our workbench plans are free, and the rest can be purchased in our store (check the links below).
I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
The Handy Home Products Berkley 10 ft. x The Handy Home Products Berkley 10 ft. x 10 ft. Wood Storage Building Kit is made with factory-primed SmartSide siding to resist fungal decay and wood-destroying insects. The Berkley’s gambrel style roof provides plenty of height to add a loft for extra storage space. The 6 ft. high side walls ... More + Product Details Close
In the middle third of the course, you’ll build a tool tote that features dovetails joining bottom-to-end boards; rabbeted and copper-nail pinned side boards; shaped end panels and curved handles passing through angled mortises. This joiner’s tote also features a lift-out box for layout tools with lapped (or optionally dovetailed) corners and a sliding lid.
Remove the jaws and route the edges that you could not route while they were still attached. Then use a roundover bit on all of the corners except the inner edge of the inner jaw of the end vise. Give everything a lite sanding, and apply Danish oil to the inner surfaces of the jaws. (By "inner surfaces", I mean those surfaces that will not be accessible when the vises are assembled - the inner surface of the inner jaw, that bolts to the bench, and the outer surfaces of the outer jaws, that bolt to the vise plates.)
One quality about this bench that is definitely lacking is space – both tabletop and storage. The Olympia Tools does provide an adequate shelf, but it does not come with any drawers, nor does it offer the option of adding them later. The table top is the smallest we saw at 50” long and 2’ wide, though the width is actually better than most of the other table we reviewed. Still, a significant chunk of that width is occupied by a trough. This trough is designed to hold smaller workpieces to keep them from falling or getting knocked over, but it removes about 6” of width from the tabletop.
The reason I'd cut out the rectangles in the vise support was that I'd intended to put a benchdog hole through each, and I wanted the thickness of the top to be the same for all of the benchdog holes. Where I messed up was in not cutting out the ends, between the bolt tabs. I'd intended to put a benchdog hole through there, as well, but I'd forgotten to cut out the segments prior to glue0up.
Drilling a precisely positioned, deep, wide hole isn't easy, without a drill press. So I bought a WolfCraft drill guide. After experimenting with it, and drilling some test holes, I build a jig around it. I screwed it to a scrap of MDF, and then drilled a carefully-centered 3/4" hole. The MDF can be clamped more easily than the base itself, and the 3/4" hole will keep a 3/4" Forstner bit drilling precisely where it is supposed to.
As you can see in the image, this shelf goes on both sides of the corner wall. It looks beautiful and can be used to organize books, trophies, pictures frames and many other things. The strength and design of the shelf depends on how properly you build it. First time workers definitely need some guidance to help them with the process. Therefore, I am including this basic video that I found on YouTube that demonstrates the process of making corner wall wooden shelves.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
I clamped the top to the side of the base, as I had done before, so that the edge with the knot would be easy to work with. I mixed up some ordinary five-minute epoxy and added just a touch of black epoxy pigment. I applied this freely. After about twenty minutes I checked on it and found that in the deepest spot the void wasn't entirely filled, so I mixed up another batch and added more. After that had cured for a bit I eased the top to the floor and applied a coat of oil to the bottom side. I planned on attaching the base to the top the next day, and I wanted the bottom side oiled to keep it from absorbing moisture.
Grizzly is a company currently undergoing an upheaval. This brand was once known as a manufacturer of professional grade tools and equipment for woodworking products. Though, in recent years, that reputation has begun to slip a bit since being bought by the Chinese company SIEG. These days, whether the Grizzly product stands up to its previous standards of excellence often has more to do with what you are buying than the company itself.
This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.
Not sure about Midwest but I have a 24 x 14 Game rm attached to my shop and I put a small window unit/heat pump in the wall. It stays comfortable all year round. It get really hot here and we had a several day in the 20's this winter but it's insulated well. That might not be as cold or as hot as in some places but the unit I haze does not run that often and has a low cost rating. I'm planning on putting a larger unit in the shop area even though I do like to work with the garage door open. The door is insulated so I can run A/c in there. Just my .02.
Anyway, I'd like to know if I'll be able to keep (EDIT: and use) all my tools out there (current and planned) without having the shed become a rust-bucket for the tools and machinery inside. I'll have a 10" contractor's saw out there along with a drill press, a sanding belt, a router & router table, and lots and lots of old tools that I inherited from my Granddad years ago. I live in the Seattle area, so it rains A LOT. But I'm hoping that with the proper ventilation I can keep the tools in the shed dry.