Foundations of Woodworking runs every fall (September - December) and winter (January-March). The application process for each session opens 9 months in advance of the course start date. Applications will be considered for registration in the order in which they are received. There is no fee for applying. Accepted applicants will be invited to register. We ask for a deposit of $200 at the time of registration to ensure your place in the class.
Every single person in the class was a novice when they walked in. We all made mistakes at some point, yet none of us really ever felt bad about these hiccups. Inevitably, Bob turned these mistakes into problem-solving opportunities where we could explore new ideas. So what if one morning I skipped coffee and accidentally spent 10 minutes drilling random-ass, pointless domino mortises in the middle of my bench legs? 4 dominos, some sawdust and glue, a little bit of sawing and sanding-- I've got four new inlays on my legs and nobody's the wiser. Not only do I now know how to roll with the punches when building something, but I've got a bench that's uniquely mine AND I don't feel like an idiot. And that last part is a serious feat.
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
I am sharing here a link to the detailed tutorial written by Pete at diypete.com, who shares the step by step process for making a wonderful barrel coffee table from scratch. He also tells you what items you’ll need for this project and where to find them. For example, you can buy an old whiskey barrel online or from a local whiskey store for a few bucks, if you haven’t already got one.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
In the Port Townsend School of Woodworking’s twelve-week Woodworking Foundation course, you will learn the essential skills, tools and mindsets of the traditional joiner. This is NOT an industrial arts course with a focus on machinery and production processes. Rather, it is a course in PRE-industrial artisanship--the creation of individual works through mostly hand tools and skills..
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
Another awesome thing about this coffee table is that it is also has a storage unit. So you can store drinks, and other stuff in the half barrel of your table and then close or open it whenever you need. Pete has also constructed a video for this tutorial for which you can find the link below. It illustrates the same process in a video guide that shows you the exact process to be followed while building this whiskey barrel coffee table.
In the middle third of the course, you’ll build a tool tote that features dovetails joining bottom-to-end boards; rabbeted and copper-nail pinned side boards; shaped end panels and curved handles passing through angled mortises. This joiner’s tote also features a lift-out box for layout tools with lapped (or optionally dovetailed) corners and a sliding lid.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.
I ended up making a number of practice cuts. The first revealed that I hadn't tightened the screws on the edge guide enough. The second revealed that the design of the edge guide provided very little support at the end of a board, because of the cut-out for the router bit. In the "Getting Started in Woodworking" video, they had screwed a piece of hardwood to the edge-guide, to provide a continuous -- and longer -- bearing surface. I may do that myself, some day, but I didn't have the materials at hand, so I clamped some 2x4 scrap to the end of each board, to provide a continuous bearing surface past the ends. The two grooves in the long stretchers and the side groove in the short stretchers have identical layout. I made practice cuts in scrap until I had the edge guide set correctly, then I cut them all with that one setting. The bottom groove of the short stretchers uses a different setup, so it was back to the scrap, before cutting them.
I like the idea of re-inventing the wheel. I choose to believe that while others may have considered these improvements, they just never got around to trying them out. Brain gets bored with status quo. So, I try to keep Brain happy with the occasional foray into uncharted territory. And I must say Brain has had some really good results. Thanks, in part, to you, and the Roy. You never know where a good idea might come from so I’ll check in once in a while. That and make sure to build it in Sketchup first.
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While a strict figure for the bench’s weight capacity is not available, a quick browse through their other stand and bench products shows a general weight capacity well above most other brands. As such, while we cannot say for certain that this bench provides the best weight capacity, it is more than likely that it the capacity is similar to the other products in the catalog.
The Classic Workbench is constructed entirely with in-compression-for-eternity drawbored mortise and tenons. It's as solid as humans can make it, short of growing a tree in the shape of a bench. The bench arrives at your shop completely assembled and ready to use. It doesn't knock down. The bench is built to the highest standards of traditional German craftsmanship in the utopian village of Amana Iowa. Our collaboration with the craftsmen in Amana, along with our experience in traditional workholding has yielded a workbench that is truly heirloom quality, but offered at what we think is a very reasonable price. We consider our flagship Split-Top Roubo as nearing the pinnacle of bench design (if there is such a thing) but we wanted to offer an essential bench built to high standards--an approachable but bulletproof tool for passionate enthusiasts of all levels, but especially intended for those just getting into the craft. Our principal bench maker has been steeped in the craft at the Amana Furniture Shop for nearly 50 years. Needless to say, a century and a half of woodworking tradition in Amana directly back to 19th century Germany speaks for itself. Many of the Amana craftsmen are multi-generational woodworkers.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
Build a shed yourself and use it as "on the job training." Those straw built sheds are rinky dink. The people who throw them together are even more sketchy than the finished product. You will be tearing it apart and hauling it out within a few years. Or end up having to reinforce the building with more braces and another layer of flooring. Thats my 99 cents. Its not hard to build a shed especially one of that size. Cowboy up and give it a shot.