Require the woodworker to be able to read the plans and to transfer images and dimensions from the plan to the lumber. The wood has been planed and all glued panels are completed unless over 14 inches. If panel required is over 14 inches, one glue seam will be required. The woodworker needs to be able to do some cutting, jointing, assembling and finishing. White Kits do not require planing. White Kits supply all of the needed hand-selected dimensioned lumber, but woodworking knowledge and tools will be useful to complete the project successfully.
Students in the beginning woodworking class learn how to use a variety of tools, including a band, miter and table saw, a drill press, a jointer and a planer. Through the lathe technology class, students become familiar with a number of cutting, scraping and finishing techniques. Successful completion of the course leads to a lathe certification for the wood shop.
Before joining the top to the base, loosen the bolts and screws on the lower stretchers to create a little play in the leg posts. Align the top notches with the leg posts and tap the top into place with a hammer and piece of scrap wood, working evenly around the table until all leg posts are level with the tabletop. Tighten the lower stretchers and you’re done. A hefty thanks to Doug Merrill for this weighty idea.
Whether you’re setting up a new shop or upgrading your old one, a good, sturdy workbench will almost surely be central to your plans. We can help. Our editors and contributors have produced more than two dozen articles and videos about benches and assembly tables. We’ve included everything from a simple but workable plywood bench to a classic hardwood bench complete with vises. You’ll also find full project plans, as well as tips for installing vises, making your bench portable, adding storage, and more. Some of our workbench plans are free, and the rest can be purchased in our store (check the links below).
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
Remove the jaws and route the edges that you could not route while they were still attached. Then use a roundover bit on all of the corners except the inner edge of the inner jaw of the end vise. Give everything a lite sanding, and apply Danish oil to the inner surfaces of the jaws. (By "inner surfaces", I mean those surfaces that will not be accessible when the vises are assembled - the inner surface of the inner jaw, that bolts to the bench, and the outer surfaces of the outer jaws, that bolt to the vise plates.)
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
I made my version of a Roubo bench over 20 years ago. According to the latest bench rules it is too tall, too wide, has too many vises (I use both sides of my bench and that might be a no no, not sure ), and has far too many holes. Did I mention that I have a double row of dog holes with a user made dual row wagon vise? I had no idea they were called a wagon vise back then. Being a tool maker and tinkerer at heart I just made a vise that I thought at the time was an original idea for the main side. Couple of dowels in a piece of wood straddling the two rows and I have a bench stop, or a different variation gives me a 3 point clamping system. If that isn’t bad enough it also has drawers on the bottom to store seldom used tools and supplies. Maybe if it had taken me a few weeks to drill all those holes and mount a few vises I would only have one vise and 8 holes too. I dunno
Much like the dimensions of a bench’s tabletop, the weight capacity will similarly affect what size of projects you can work on with your bench. A common weight capacity sits between 220 to 250 pounds. While this is okay, it will limit some heavier projects. Ideally, you should shoot for 300 pounds, though some benches can offer 500 pounds of weight capacity or more.
The front edge of a woodworker’s bench is usually lined with square holes positioned at regular intervals. These holes hold bench dogs and holdfast clamps in place for securing work pieces. Beneath the top of the bench, some cabinetmaker models feature single storage drawers, others several drawers and even cupboards incorporated into a case-like base.
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I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.

Our Lexington model was designed to match many traditional New England homes, in Massachusetts and beyond. The steep pitch of the roof is built to withstand sometimes-punishing New England snow loads and complement today’s home design styles. Post Woodworking can match most vinyl siding colors, so that your shed color will coordinate with your home as well. And as is the case with all of our sheds, interior solar lighting is available to light up the night.
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