I like the idea of re-inventing the wheel. I choose to believe that while others may have considered these improvements, they just never got around to trying them out. Brain gets bored with status quo. So, I try to keep Brain happy with the occasional foray into uncharted territory. And I must say Brain has had some really good results. Thanks, in part, to you, and the Roy. You never know where a good idea might come from so I’ll check in once in a while. That and make sure to build it in Sketchup first.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
The next day, cut it flush. Use a block plane to ensure it truly is flush. This will be the top of the bottom layer of the bench top, so gouges aren't a problem. (Wiping up glue with a damp cloth can lead to stains and finishes applying unevenly. That won't be a problem here, either.) But bulges and bumps are a problem - they will keep the two layers of the top from matching up evenly.
The Community Woodshop allows me to have access to a countless number of the best quality tools in the industry. They are always on top of keeping everything working and running. If anything breaks they are always very proactive in fixing things ASAP. They also have more than enough tools so I never have to wait to use a sander or any of the smaller tools, and I have never had to wait more than a few minutes to get on the table saw (and even that is rare).
The projects in this course follow a natural progression of skills, techniques and tools. Some of the early student-made tools are, in fact, used to help make the next tool or bench fixture in the series. You are supported in the building of these projects with step-by-step outlines, knock-down examples and continuing, one-on-one consultations with the faculty. Periodic evaluations of your progress with a specific faculty-mentor help keep you on track.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
Thinking about transitioning into serious woodworking, but don't have half a year or more to spare? Our one-month fine woodworking courses are perfect for those who are looking to move towards professional woodwork, but can’t find the time to commit to a longer course. Here, our woodworking classes will intricately teach you all of the basics, the same as you would for our three, six and twelve-month courses, with projects specially-created for both beginners and the more experienced. This will truly bring your woodworking skills up to the high level of craftsmanship needed within the industry.
One aspect of the Windsor Design that is hit or miss is the vice. Notice we have to use the singular when describing it because this is the first workbench that we have reviewed which features only one vice. To make matters more frustrating, the vice cannot be repositioned along the bench. That said, the vice does at least have the largest capacity out of any we reviewed. At 7” capacity, the Windsor Design vice can secure any size workpiece you may have.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Foundations of Woodworking runs every fall (September - December) and winter (January-March). The application process for each session opens 9 months in advance of the course start date. Applications will be considered for registration in the order in which they are received. There is no fee for applying. Accepted applicants will be invited to register. We ask for a deposit of $200 at the time of registration to ensure your place in the class.
Put the upper panel of MDF on your glue-up surface, bottom side up. Put the bottom panel of MDF on your other surface, bottom side down. (The panel with the holes drilled in it is the bottom panel, and the side that has the your layout diagram on it is the bottom side.) Chuck up in your drill the appropriate driver bit for the screws your using. Make sure you have a freshly-charged battery, and crank the speed down and the torque way down. You don't want to over-tighten the screws, MDF strips easily.
ALL Red Kits require planing and jointing of wood. Red Kits require the skill and tools to cut and make joints including panels. The woodworker needs to be able to cut, join, assemble and finish. Red Kits require the woodworker to be able to read the plans and to transfer images and dimensions from the plan to the lumber. It supplies all of the needed hand-selected, dimensioned lumber but woodworking knowledge and tools are recommended to be successful with Red Kits.
For most of the course, we'll be heavily focused on developing your skills using hand tools. As a developing woodworker, there is no substitute for putting in the hours of direct hands on practice it takes to gain an intuitive understanding of wood. The early part of this course focuses on working with hand tools as we believe they bring you closer to wood as a material. You can rip a board on a table saw with out much thought to the wood itself, but you will understand much more about grain if you rip a board with a hand saw. As the course progresses, machine processes are introduced as a pragmatic aid in expediting projects.
We are especially proud of Post Woodworking’s Brunswick style shed. It has all the rugged features and simple, beautiful mystique of a Maine coastline. Natural-wood siding options, in pine or cedar, offer a rustic aesthetic. Or, choose a vinyl color that complements our home. Once inside the Brunswick, its unique, two-sided sloped roof maximizes headroom, making space for you to better maneuver a rake. Black architectural hinges and hardware lend distinguished contrast and quality to this basic but appealing storage solution.