This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.
The original design had a height of 35-1/8". Their two-layer top was 1-1/2" thick, so their legs were 33-5/8" long. I want a height of 35", but I'm using a top that's 3" thick. My basement floor is anything but level, so I'm using levelers that are adjustable from 3/4" to 1-1/2". In other words, I want legs that are around 31-3/4" long. (If you're not using levelers, your legs need precise lengths. The levelers give about 3/4" of adjustment, so precision is less necessary.
When we set out to design a new workbench for our customers, from the very beginning we decided it should, above all, be simple. We make no bones about it, our vises are designed and made to work sweetly, but not to a price point. However, not everyone is ready for a time-consuming bench build. For those looking to get their feet wet in traditional woodworking, using time-proven techniques and tools, this bench will provide all the workholding required to test the waters. For many, this will be all the bench you need, and for others it will be an excellent springboard to our Split Top Roubo, while keeping the Classic as a second bench. The bench features our Classic Leg Vise, Planing Stop and Crucible Holdfast as workholding devices. With a clever arrangement of our Planing Stop, Roubo’s Doe’s Foot and the Crucible Holdfast, you’re able to mimic the function of bench dogs and a tail vise, albeit in a more rudimentary manner.
One aspect of the Windsor Design that is hit or miss is the vice. Notice we have to use the singular when describing it because this is the first workbench that we have reviewed which features only one vice. To make matters more frustrating, the vice cannot be repositioned along the bench. That said, the vice does at least have the largest capacity out of any we reviewed. At 7” capacity, the Windsor Design vice can secure any size workpiece you may have.
Those bums even have a stipulation that you can't connect any utilities to a shed. My plan is to adhere to the letter of the law if not the spirit. I plan to run a buried 20 amp power line out to the shed (this will be done professionally and properly according to whatever is required by the law), but it will require a manual connection to a junction box on the outside of my house to complete the circuit. That way, I can argue that the electrical connection is only temporary and is little more than a safe and buried version of an extension cord.
With the Grain: A Craftsman’s Guide to Understanding Wood by Christian Becksvoort. A little knowledge about trees goes a long way toward improving your woodworking. You don’t need a degree in dendrology to build a desk. But you do need intimate knowledge of how our raw material grows and – more importantly – how it responds to its environment after it has been cut and dried.
I made a low table out of a couple of step-stools, my hollow-core door, and one of the MDF panels that would eventually form part of my top. I was concerned that any oil that dripped on the door might interfere with its glue adhesion, when I finally get around to the project for which I'd purchased it. The top side of the top sheet of MDF, though, I planned to oil, anyway. (Ditto for the bottom side of the bottom sheet.
Remember those fire safety tips you used to get in grade school, about the dangers of oily rags? It was linseed oil they were talking about. All oily rags are dangerously flammable. Linseed oil will self-combust. Linseed oil doesn't evaporate, it oxidizes. The oxidization generates heat, and the increased temperature increases the rate of oxidation.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
Students in the beginning woodworking class learn how to use a variety of tools, including a band, miter and table saw, a drill press, a jointer and a planer. Through the lathe technology class, students become familiar with a number of cutting, scraping and finishing techniques. Successful completion of the course leads to a lathe certification for the wood shop.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.
In the middle third of the course, you’ll build a tool tote that features dovetails joining bottom-to-end boards; rabbeted and copper-nail pinned side boards; shaped end panels and curved handles passing through angled mortises. This joiner’s tote also features a lift-out box for layout tools with lapped (or optionally dovetailed) corners and a sliding lid.
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
As you can see in the image, this shelf goes on both sides of the corner wall. It looks beautiful and can be used to organize books, trophies, pictures frames and many other things. The strength and design of the shelf depends on how properly you build it. First time workers definitely need some guidance to help them with the process. Therefore, I am including this basic video that I found on YouTube that demonstrates the process of making corner wall wooden shelves.
This table top is also made from the hardest wood out of any manufacturer we reviewed: oak. In fairness, this can be both a blessing and a curse. The oak wood is extremely durable and noted for its lack of a porous nature. This means the top can withstand plenty of abuse from tool and workpieces. Moreover, you will not have to worry about liquids like lacquers and stains from being absorbed into the top. That said, the hard oak can also do a number on tool sharpness, dulling them prematurely if they are not carefully handled.
Isn’t this amazing that instead of having to throw that old furniture piece away, you can now reuse it to build something even more beautiful? If you do not like this particular idea, there are many other re-purposeful furniture items you can build from an old dresser. Just search the internet for other DIY project ideas. Here is a link to the video tutorial that explains the same procedure in a more practical manner that you can easily follow through.
Out of all the shed books I have read, this book stays by my side while I hammer in the yard. The book is well written by what appears to be a non professional book writer (A Good Thing). It reads as if you are getting advise in laymans terms from your neighbor "The Craftsman", a welcome change from the DIY books, that assume a level of expertese. The level of detail is high and discusses gotcha's, advise, and trade "secrets" that could have only come from years of personal experience building sheds.