So far, I really like the space. I signed up for a 3 month stint and hopefully will have some things to show for it. For my background, I took shop for 3 years in high school. I've always enjoyed working with wood but never had the space for it. I'm not a master craftsman but there are some really talented people there creating some nice pieces. All levels are welcome here.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
AJ and Scott have been very helpful showing me where tools are my first few days there. This is a workshop where you will have to work independently. They will show you how to use certain machines for the first time and orient you to the shop itself but they will not help you with your project. They can, however, be hired to help you with projects if that's what you need. I believe it's $75 an hour and limited to their availability. There is also a host of classes you can take if you want an intro into cabinet making, wood joining, turning etc. There are a lot of different classes that may pique your interests.
My first attempt at making a cutting guide didn't work. What I ended up with worked fine for cutting panels, but the guide-strip was too narrow, and when the saw was extended fully for rough-cutting the 4x4's the clamp heads got in the way. So I made another. Actually, I made two more, so that I could cut one into shorter pieces that would be easier to handle.
Once you have all the clamps on, take off the scraps of hardboard. You can clean up the glue squeezeout with a damp rag.. When the glue is dry, trim down the strip flush with the panel using a router and a flush-trim bit. Then cut off the ends of the strip with a flush-cut saw, and clean up with a block plane, an edge scraper, or a sanding block. Leaving the ends in place while you route the edge helps support the router.
Permanent or Portable? This is a distinction that decides much about your bench choice: Is it to remain stationary or must it fold, roll, or otherwise make itself scarce between jobs? Large, heavy benches are more stable and, in general, more adaptable to different jobs (sometimes several at once). But the bigger the bench, the more hassle involved with stowing it.
At Costco, we understand that when you’re looking for a shed or barn, you’re not just looking for a space to store your tools, you’re looking for a structure that’s reliable, sturdy, and weatherproof. This kind of quality assurance is especially important when your shed or barn isn’t just a toolshed, but a place for storing your memories or working on projects. At Costco.com, you’ll find sheds and barns of all shapes, sizes, and materials. Shop by brand, color, or features, and rest assured, knowing that whatever structure you choose, you’re getting it at the best possible price!
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
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With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
If you bought this superb polished table in a store, it would cost you a fortune, but our detailed instructions will help you make one for less than $100. And it looks like highly polished stone, but no-one would know it’s actually made from concrete with a wooden base. Also, you can embellish the top with leaf prints, like the table shown here, or personalize it with glass or mosaic tiles or imprints of seashells.
I live in VA and my workshop is an unheated, uninsulated garage. I work out there year round, even when temps are below freezing. I can't say it's comfortable in the winter (or when it's 100 degrees with 95% humidity) but I haven't had any major issues. I have had some big box green wood warp on me after I built a couple bookshelves and brought them into the house, but that was more a factor of the green wood than my "shop".