During an intensive six-month course, not only will you learn all of the basics such as the different tools you will be using but also get a chance to try some of our more advanced projects. These will include how to draw up a big project such as a workbench, and French Polish your own jewellery box. You will also learn how to draw and can take part in our design courses, an invaluable part of the making process.
I am new to woodworking. I'm learning as I go along, and I'm documenting as I learn, in the hope of being helpful to other novices. On the range from slap-dash to deliberate, my method is definitely on the deliberate side. If you have enough experience to be confident in using techniques that are more time-efficient, go for it. The techniques I'm using are those I thought least likely to go wrong, not those that would produce a product in the shortest time or at the lowest cost. You'll notice that I made a number of mistakes, spent considerable time on work I later determined to be unnecessary, and in a number of cases I used different techniques at the end than I did at the beginning. These are all the result of learning. I thought it would be better to demonstrate how I made errors, and how I corrected them, than to provide a set of instructions that presented the false impression that everything went together perfectly.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
Before you start cutting or drilling the pieces that will make up the top, determine the layout of the top. This should include the dimensions of the MDF, the dimensions of the edging, the locations of the vises, and of the screws or bolts that will support the vises, and of all of the benchdog holes and of all of the drywall screws you will use to laminate the panels,
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
For the router you'll need a a 3/8" straight bit, an edge guide, 1/4"- and 1/8"-radius roundover bits, and a flush-trim bit with at least a 1-1/2" cutting length. Bits of this size are available only for a 1/2" collet. Some routers are capable of using multiple collet sizes. I was fool enough to buy a router that only had a 1/4" collet. More on that, later.
Our instructors work out of a 27,000 square-foot facility, where over 100 stationary and portable woodworking machines are available. We emphasize hands-on training and real-world experience, and all classes are project-focused. Over forty different classes cover topics including faceframe and frameless cabinet construction, CNC woodworking, architectural millwork, table and casegood construction, hand tools, woodturning, and veneering.
This is technically a vanity factor, though the ability to store tools and other supplies at quick reach can be a time and energy saver. At the least, you will want a bench that comes with a shelf underneath. This will allow the storage of larger items that can otherwise be difficult to find a place for. Drawers are the other popular storage for benches and can make retrieving tools much easier – just make sure the inside of the drawer is lined with felt or the wood may prematurely dull your tools.
Although many hand tool operations are thoroughly covered, this is a machine based woodworking experience. You will find the school finely equipped with four table saws, four jointers, three drill presses, three thickness planers, a wood lathe, full dust collection, bandsaws, jig saws and scroll saws, 5 routers and dozens of router jigs and accessories. There is a heavy focus on the safe and efficient use of the table saw starting with it's basic operation and going into advanced production procedures. We consider the table saw to be an essential machine for efficient, accurate, and safe woodworking.
My name is Takami Kawai and I'm a traditional Japanese carpenter and architect with over 16 years of experience in sustainable design and construction. As much as conditions allow, I enjoy using traditional Japanese techniques. My experience includes working for the world renown, Ise Jingu Grand Shrine. I have also hosted numerous presentations on traditional Japanese woodworking. Now, I run a small construction firm, Suikoushya, which specializes in the restoration of traditional Japanese houses.
This is probably one the easiest woodworking projects you will find here. Although easy, a doormat is an equally important and useful item for households. As you can see in the image below, you will only need some 2X2 wooden boards and rope to build a simple doormat. This doormat is mostly useful for outdoor and porch. It will easily remove all the mud from your shoes with just one wipe. It is also very easy to clean and looks fabulous even if it is dirty.
Woodworking Workbenches are available in a variety of styles. Open Style Wood Workbenches feature a large work surface and a lower shelf. 2-1/4" thick maple top with maple plywood lower shelf. Open Style Wood Workbenches are available as a 2-station unit (28"W) or a 4-station unit (54"W). Open Style Auxiliary Workbenches are used for placement against walls. Shelf features a rear curb to keep contents in place. Solid maple top features angle iron front edge. Plywood shelf is open for maximum functionality. Solid maple legs. Environmentally-friendly UV finish. Units measure 24"D and are available in several lengths and heights. Mitre Box Benches ensure wood pieces are kept flat while mitres are cut. Bench is made using solid maple unit with environmentally-friendly UV finish. Holds a mitre saw up to 26"W and provides a 24" square work surface on both sides. Mitre Box Benches measure 33-3/4"H. Sheet Metal Workbenches are made with a 2-1/4" thick maple top and is protected on two long edges with 2" x 2" angle iron. Solid maple legs and stringers. Plywood shelves are designed to provide open storage of 30" metal sheets. Measures 40"D x 32"H and available in widths of 60" or 96".
Require the woodworker to be able to read the plans and to transfer images and dimensions from the plan to the lumber. The wood has been planed and all glued panels are completed unless over 14 inches. If panel required is over 14 inches, one glue seam will be required. The woodworker needs to be able to do some cutting, jointing, assembling and finishing. White Kits do not require planing. White Kits supply all of the needed hand-selected dimensioned lumber, but woodworking knowledge and tools will be useful to complete the project successfully.
Applying the oil is easy. Put on some vinyl gloves, pour some oil in a bowl, take a piece of clean cotton cloth the size of washcloth or smaller, dip it in the oil, and apply it to the wood. You want the wood to be wet., you're not trying to rub it in until it's dry. Apply oil to the entire surface, and then go over it looking for dry spots, applying more oil as needed. After fifteen minutes of keeping it wet, let it sit for another fifteen minutes. Then apply another coat of oil, and let it sit for another fifteen minutes.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Out of all the shed books I have read, this book stays by my side while I hammer in the yard. The book is well written by what appears to be a non professional book writer (A Good Thing). It reads as if you are getting advise in laymans terms from your neighbor "The Craftsman", a welcome change from the DIY books, that assume a level of expertese. The level of detail is high and discusses gotcha's, advise, and trade "secrets" that could have only come from years of personal experience building sheds.