The original design had a height of 35-1/8". Their two-layer top was 1-1/2" thick, so their legs were 33-5/8" long. I want a height of 35", but I'm using a top that's 3" thick. My basement floor is anything but level, so I'm using levelers that are adjustable from 3/4" to 1-1/2". In other words, I want legs that are around 31-3/4" long. (If you're not using levelers, your legs need precise lengths. The levelers give about 3/4" of adjustment, so precision is less necessary.
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
You're not the first person to say this! I'm half inclined to use the Lowes shed as a starting point for my own design. But I do think I'd feel better if I could work as an "aprentice" next to an "old master". Someone at work is going to put me in touch with a guy who builds sheds for a living, and apparently he's competitive with the prices @ Lowes and HD. The Lowes shed comes with a "Handman Package" that I don't want but would end up paying for, anyway. The "workbenches" were laughably flimsy.
Students in the beginning woodworking class learn how to use a variety of tools, including a band, miter and table saw, a drill press, a jointer and a planer. Through the lathe technology class, students become familiar with a number of cutting, scraping and finishing techniques. Successful completion of the course leads to a lathe certification for the wood shop.
In general, students in the certificate and degree programs learn how to understand and create their own shop drawings and design custom cabinetry. In the process, they also find out how to use the same tools and machines employed in the woodworking business and assemble cabinets according to industry standards. Additional program topics include the use of contemporary hardware in design.
Stan Beckworth began his woodworking career in 1983. His wide experience in woodworking enables him to teach as a practicing master craftsman. He began woodworking because of a desire to work with his hands and pass some hand skills to his children. Some of the classes he teaches are the Finishing class, Relief Carving class, Foundational Classes and the Advanced Furniture courses, such as the Chest of Drawers and Rocking Chair classes. Stan has spent a lot of time learning about furniture finishes, as well as relief carving, studying with Mary May, a renowned woodcarver in South Carolina. When Stan isn’t teaching, he runs a small remodeling business at his home and builds and refinishes furniture for different clients. He has been commissioned to make furniture for several congressmen as well as refinishing furniture for past presidents. ”Being able to pass on practical skills that are useful for everyday application is what I love to do.”
A workbench needs to be heavy enough that it doesn't move under you while you're working, and stiff enough that it doesn't rack itself to pieces under the forces that will be placed upon it. It doesn't take many hours of planing a board or hammering a chisel for a worktable made of nailed 2x4s to come apart. Traditional bench designs use mortise-and-tenon joinery, which is strong and rigid, but not really suited for a novice woodworker who doesn't already have a bench.
This table top is also made from the hardest wood out of any manufacturer we reviewed: oak. In fairness, this can be both a blessing and a curse. The oak wood is extremely durable and noted for its lack of a porous nature. This means the top can withstand plenty of abuse from tool and workpieces. Moreover, you will not have to worry about liquids like lacquers and stains from being absorbed into the top. That said, the hard oak can also do a number on tool sharpness, dulling them prematurely if they are not carefully handled.
There is a mandatory safety class you have to take where they walk you around the shop and make sure that you know how each major machine works and general shop safety. You also have to sign a waiver saying you are participating at your own risk. You DO NOT have to take that safety class if you are signing up for one of their classes. They will cover those basics during the class.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
This place is great! They offer safety classes before you sign up for a membership, and the workspace is big and well maintained. I needed some basic lessons with table and band saws, which went great. I didn't ultimately get a membership because my sawing needs are very specific, and ended up getting a small bandsaw for myself at home. But if you're someone who needs the whole range of tools, this is the place to be!
In terms of size, this bench is another Sjobergs that is a bit on the small side, though it is actually far more squared than some others. While its length is a bit disappointing at 54″, the width is over 24″ wide which does provide for more diverse projects. Even better, this product still features the incredibly 500-pound weight capacity and continues the Sjobergs trend of avoiding joints that are not as durable as they otherwise could be.
Assemble the vises, for the final time. You'll not be taking them off again, so tighten everything down, and attach the endplate to the ends of the screw and guide rods. Then mark and drill benchdog holes in the outer jaws inline with the benchdog holes in the top. Generally, through-holes are preferred for benchdogs, so that they don't collect sawdust and gunk. With these vises, that isn't possible, there are screws and guide rods in the way. I drilled them just deep enough to hold a Veritas Bench Pony (their reduced-height benchdog), without it sinking to where I can't get a grip to remove it. Rockler sells some very inexpensive plastic benchdogs that can't be adjusted for height, and aren't as strong as metal or wooden dogs, that I intend to keep in the holes full-time, to keep sawdust from collecting in them.
Drilling a precisely positioned, deep, wide hole isn't easy, without a drill press. So I bought a WolfCraft drill guide. After experimenting with it, and drilling some test holes, I build a jig around it. I screwed it to a scrap of MDF, and then drilled a carefully-centered 3/4" hole. The MDF can be clamped more easily than the base itself, and the 3/4" hole will keep a 3/4" Forstner bit drilling precisely where it is supposed to.
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
My name is Takami Kawai and I'm a traditional Japanese carpenter and architect with over 16 years of experience in sustainable design and construction. As much as conditions allow, I enjoy using traditional Japanese techniques. My experience includes working for the world renown, Ise Jingu Grand Shrine. I have also hosted numerous presentations on traditional Japanese woodworking. Now, I run a small construction firm, Suikoushya, which specializes in the restoration of traditional Japanese houses.
The bench would end up being about 5 feet long. I thought about cutting 5 feet out of my 8 feet long countertop and use the rest for a small support table. However, after a consideration, I decided to bypass the front vise altogether together with the overhang so my bench will be 4 feet long. This allows me to skip the MDF and just glue the two halves of the 8 feet board together.
Still, one of the best features about this woodworking bench has to be its vices. First off, the Sjobergs provides two vices both as sturdily constructed as the bench itself. The same hardware that fastens the bench works to ensure the vices are just as strong. The next main benefit on the vices in the inclusion of multiple positions – four in total – for the vices to go. This allows you to mix and match to suit your needs and allows the table to be used just as easily by right-handed and left-handed users.
The source above is not exactly a tutorial, but it gives you a basic idea of how the author built a Quirky Pallet Art to enhance the look of their old house. You can also find another tutorial at the link below. It shares a step by step procedure for making a wooden pallet sign. The final product is not exactly the same as the one above, but the basic idea is the same.
The Cape Ann Shed was designed with coastal New England in mind. So yard work may feel like you’re actually on vacation. From Cape Cod to the beaches of Maine, you will find a Post Woodworking Cape Ann shed adorning the yards of thousands of homes. It’s a popular style with our customers – whether they make their home by street or by sea. An affordable choice for an outdoor structure, the Cape Ann brings functional elements with nautical appeal.