When we set out to design a new workbench for our customers, from the very beginning we decided it should, above all, be simple. We make no bones about it, our vises are designed and made to work sweetly, but not to a price point. However, not everyone is ready for a time-consuming bench build. For those looking to get their feet wet in traditional woodworking, using time-proven techniques and tools, this bench will provide all the workholding required to test the waters. For many, this will be all the bench you need, and for others it will be an excellent springboard to our Split Top Roubo, while keeping the Classic as a second bench. The bench features our Classic Leg Vise, Planing Stop and Crucible Holdfast as workholding devices. With a clever arrangement of our Planing Stop, Roubo’s Doe’s Foot and the Crucible Holdfast, you’re able to mimic the function of bench dogs and a tail vise, albeit in a more rudimentary manner.
The hacksaw will often damage the last thread when it cuts. Running a nut off the end will fix this. You'll have to run the nut all the way down from the other end. This doesn't take long, if you chuck up the rod in your drill and let it do the work. Hold the rod vertically, with the drill pointing down, and just hold on to the nut enough to keep it from spinning.
A workbench needs to be heavy enough that it doesn't move under you while you're working, and stiff enough that it doesn't rack itself to pieces under the forces that will be placed upon it. It doesn't take many hours of planing a board or hammering a chisel for a worktable made of nailed 2x4s to come apart. Traditional bench designs use mortise-and-tenon joinery, which is strong and rigid, but not really suited for a novice woodworker who doesn't already have a bench.
Traditionally woodworkers (joiners) learnt their craft working as an apprentice in the Master Craftsman's shop doing the grunt work and learning by assimilation over many years. Our approach is a little different. We're making the assumption that you're smart; are developing or already have a passion for woodworking; and can devote three months to intensive learning.
The jaw for the front vise needed to be 10" long - to span the distance from the leg to the end of the top, 1-1/2" thick - to allow for benchdog holes to be drilled in it, and 5" tall. The end vise was mounted 3/4" lower than the front vise, and the screw and guide rods were thicker, so its jaws needed to be at least 6-1/2" tall. Again, they needed to be 1-1/2" thick to allow for benchdog holes, and 23" long to span the width of the bench.
Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
Of course, few benches can be ideal, and this one does have some drawbacks. That being said, most of the disadvantages of this bench are minor annoyances rather than deal breakers. For instance, this bench does not include any kind of storage whatsoever. Though, it does have the option of adding numerous additional features like a storage area. Still, for the bench, you would expect a drawer at the very least, maybe a shelf below the main table area.
The next day, cut it flush. Use a block plane to ensure it truly is flush. This will be the top of the bottom layer of the bench top, so gouges aren't a problem. (Wiping up glue with a damp cloth can lead to stains and finishes applying unevenly. That won't be a problem here, either.) But bulges and bumps are a problem - they will keep the two layers of the top from matching up evenly.
Woodworking Workbenches are available in a variety of styles. Open Style Wood Workbenches feature a large work surface and a lower shelf. 2-1/4" thick maple top with maple plywood lower shelf. Open Style Wood Workbenches are available as a 2-station unit (28"W) or a 4-station unit (54"W). Open Style Auxiliary Workbenches are used for placement against walls. Shelf features a rear curb to keep contents in place. Solid maple top features angle iron front edge. Plywood shelf is open for maximum functionality. Solid maple legs. Environmentally-friendly UV finish. Units measure 24"D and are available in several lengths and heights. Mitre Box Benches ensure wood pieces are kept flat while mitres are cut. Bench is made using solid maple unit with environmentally-friendly UV finish. Holds a mitre saw up to 26"W and provides a 24" square work surface on both sides. Mitre Box Benches measure 33-3/4"H. Sheet Metal Workbenches are made with a 2-1/4" thick maple top and is protected on two long edges with 2" x 2" angle iron. Solid maple legs and stringers. Plywood shelves are designed to provide open storage of 30" metal sheets. Measures 40"D x 32"H and available in widths of 60" or 96".
Requirements and electives for the certificate and degree programs in cabinet and fine woodworking include an advanced cabinetry lab and a course in Euro-style hardware. Students in both the construction and cabinet programs can also learn about business contracts, receive training in computer technology and participate in a cooperative work experience.
For most of the course, we'll be heavily focused on developing your skills using hand tools. As a developing woodworker, there is no substitute for putting in the hours of direct hands on practice it takes to gain an intuitive understanding of wood. The early part of this course focuses on working with hand tools as we believe they bring you closer to wood as a material. You can rip a board on a table saw with out much thought to the wood itself, but you will understand much more about grain if you rip a board with a hand saw. As the course progresses, machine processes are introduced as a pragmatic aid in expediting projects.
Even with all of those faults my only regret is that it is too ugly. I didn’t take the time to make it more visually attractive as I was eager to get right into making beautiful furniture instead. Twenty years later the furniture is still beautiful (or not) but I go out to the shop and look at a drab uninspiring workplace. Yeah, nothing wrong with having a visually inspiring workplace in my opinion. All that shop furniture I slapped together years ago with no concern about aesthetics is getting replaced bit by bit. Why should my shop be downright ugly when it is one of my favorite places in the world to spend my time? I see no reason for that, but that’s just my opinion and as we all know everyone has their own one of those… Sadly, no one pays nor reveres me when I offer mine. bummer, I could be a rich egotistical maniac if they did coz I sure offer it enough. 😉
Learn woodworking from a home computer, tablet, or smartphone. Woodworking video lectures can be followed sequentially or in any order. The lectures can be repeated to reinforce what you have learned. Flexibility in learning allows you to speed your woodworking knowledge. Learning the essentials of woodworking accelerate your learning curve to become a woodworker
Before you start cutting or drilling the pieces that will make up the top, determine the layout of the top. This should include the dimensions of the MDF, the dimensions of the edging, the locations of the vises, and of the screws or bolts that will support the vises, and of all of the benchdog holes and of all of the drywall screws you will use to laminate the panels,
I agree that even at 12x12, things'll be "cozy" inside. That's OK. Keep in mind that this will be a general purpose hobby shed, not just a wood working shed. Even 12x8 would be plenty big enough for building 1 meter wingspan bungee launched RC gliders. And for the electronics projects I do, I only need enough workbench space to do some soldering with a 3rd hand (for electric guitar pedals). If I need more room than the shed offers for wood working projects, I'll just roll the table saw down a ramp and do my cutting outside in the sun.
Every single person in the class was a novice when they walked in. We all made mistakes at some point, yet none of us really ever felt bad about these hiccups. Inevitably, Bob turned these mistakes into problem-solving opportunities where we could explore new ideas. So what if one morning I skipped coffee and accidentally spent 10 minutes drilling random-ass, pointless domino mortises in the middle of my bench legs? 4 dominos, some sawdust and glue, a little bit of sawing and sanding-- I've got four new inlays on my legs and nobody's the wiser. Not only do I now know how to roll with the punches when building something, but I've got a bench that's uniquely mine AND I don't feel like an idiot. And that last part is a serious feat.
Build a shed yourself and use it as "on the job training." Those straw built sheds are rinky dink. The people who throw them together are even more sketchy than the finished product. You will be tearing it apart and hauling it out within a few years. Or end up having to reinforce the building with more braces and another layer of flooring. Thats my 99 cents. Its not hard to build a shed especially one of that size. Cowboy up and give it a shot.