As simple as its elements are, the workbench is more than a tabletop with legs, a well, and a few holes. Virtually everything in the workshop comes to rest on the bench at some point, even if only between operations at other stations. Planning and layout, cutting and shaping, assembling and finishing–all can be, and often are, performed on the benchtop. The better the design, and the better suited its size and configuration to your labors, the more efficient a tool it will be.
I’ve seen antique cabinetmakers’ benches that are sixteen and seventeen feet long, more than three feet wide, and supported by a dozen drawers and doors—and that weigh as much as a felled oak tree. In contrast, jewelers’ cabinets seem to be on a dollhouse scale, with tiny tools to match. For most of us, however, space limitations preclude the biggest, and the smallest are just not big enough.
Here, I am writing about another DIY project that involves the use of an old furniture piece. I think that the idea of reusing and recycling old furniture has got to me. Anyways, I am starting to love it. This project involves using an old door to build a beautiful multi picture frame, as you can see in the image below. This frame looks really wonderful and can be used to hold many pictures at a time.
to allow 9' at the peak, I like a "shed style" roof, but that may not fly in your HOA.I'd put double doors on or one large one, pour a slab, or use patio blocks then lay down Wolman. plywood for a floor, I would use foam insulating board everywhere I could, walls, floor and ceiling. A few bin type windows or sliders would let in light and fresh air. If you can't get away with your wiring idea, I would use a HD 30 amp twist lock extension cord with an "outside weatherproof outlet" mounted on the home professionally installed for code, 2- 8' long flouresent lights, and a 20 amp outlet inside for a heater and dehumidifier. Dehumidifiers draw about 5-6 amps. You might be better off with a small 6000 BTU window or wall mounted AC unit,( $100 on sale at the Depot), it will take the moisture out of the air and cool it as well in the summer. I'd use thin wall conduit around the shop with about 4 double duplex boxes. You may be able to bring 220v. in and then split into 2-120v circuits. If you make ANY dust in this confined space you must first catch it with a shop vac, then filter the air, and wear a mask. A bathroom ventilator fan would exchange the air and be quiet. A slab in front would allow sawing outside weather permitting. A roll up canopy over the door way would provide "shade" and rain protection. I know this sounds like a lot of work, but I know you can do it if you try. You can get plenty of "free" advice here and from an expert close to you. My neighbor enlisted the help of a handyman for building his 2 sheds and they became friends and did tool swaps and labor trades for time worked. My advice to you.. go 4 it! bill
You can buy sandpaper, glue, and other consumables from them for a nominal price. Their hand tools are propitiatory though so you would have to buy a specific kind of orbital sandpaper, for example. You couldn't just get generic. They are reasonably priced though. There is literally a coffee can with money in it and prices written on the boxes with these consumables. If you think you might burn through enough sand paper on something, check the brand and price shop.
Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.
One you have the vise jaws shaped so that the vise moves freely, mark and drill holes in the fixed jaw for the bolts that will hold it to the bench. With these drilled, reassemble the vise and mark the location of the holes with an awl. Disassemble the vise and drill the holes through the stretcher, then reassemble the vise and bolt the inner jaw in place.
The decision to be made with respect to the end vise is whether the support plate should be mounted to on the inside or on the outside of the stretcher. Mounting the plate on the inside of the stretcher reduces the reach of the vise - it can't open as far, because the support plate is back from the edge by a couple of inches. But mounting the plate on the outside of the stretcher means that we need to add some support structure for the inner jaw of the vise, which the legs would have provided if we'd mounted the plate on the inside.
I agree that I might quickly outgrow a 12x8 shed. Lowes also offers a 12x10 Rancher (same style, but more room), but the 12x10 is 9 feet, 4 inches high, and my community only allows a maximum height of 9 feet. The 12x8 is exactly 9 feet high. I'm afraid of getting "out of spec" if I exceed the height limit and then getting in trouble with the Home Owner's Association. Having said that, 12x10 would be about the biggest size I could get for the available area in my back yard, so even if I hire a shed contractor to do this, the shed would have to be 12x10 or smaller.