Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
Those bums even have a stipulation that you can't connect any utilities to a shed. My plan is to adhere to the letter of the law if not the spirit. I plan to run a buried 20 amp power line out to the shed (this will be done professionally and properly according to whatever is required by the law), but it will require a manual connection to a junction box on the outside of my house to complete the circuit. That way, I can argue that the electrical connection is only temporary and is little more than a safe and buried version of an extension cord.
The procedure is very easy to understand and follow for anyone with a little woodworking knowledge. Make sure to collect all the items you need before you start with the project. You may even ask Tracy your queries directly in the comment section of the tutorial post. Or you can ask them here. Either way, I hope that you manage to build this one nicely.
The base needs to be as wide as the sum of width of the guide strip and the distance from the edge of the shoe, plus a bit extra, With my saw, the overhang is 3-1/2", so I made my guide strip 5-1/2" wide. The distance between from the edge of the shoe to the blade is about 4-1/2", so the base needs to be at least 10" wide. Since I was working with a 24" wide sheet, I just sliced it down the middle.
Still, one of the best features about this woodworking bench has to be its vices. First off, the Sjobergs provides two vices both as sturdily constructed as the bench itself. The same hardware that fastens the bench works to ensure the vices are just as strong. The next main benefit on the vices in the inclusion of multiple positions – four in total – for the vices to go. This allows you to mix and match to suit your needs and allows the table to be used just as easily by right-handed and left-handed users.
First, cut one long edge. Second, cut a short edge, making sure it's square to the long edge you just cut. Clamp both pieces of the edging you'll be using along the long edge you've cut, and measure the width of the base plus 1/4-1/2", mark that, and then lay out a line through the mark that is square to the end you've cut, then cut along the line. Finally, cut the remaining short edge square to both long edges. (The length of the top doesn't need to precisely match anything, so we don't need to bother with clamping the trim before measuring.)
The Classic Workbench is based largely on the famous Plate 11 workbench from Roubo’s “The Art of the Joinery”. We’ve built dozens of these “Roubo” benches over the past decade, helped others build hundreds more and examined extant French benches from the period. We haven’t changed our opinion on this fundamental design. French technical schools of the late 19th and early 20th centuries were outfitted with benches of the exact type. And prior to the 1950’s, you could easily buy a “Classic” workbench from any number of French supply houses. Benchcrafted continues the tradition by offering this excellent workbench, built in Iowa with American hardwoods to the highest standards.
Out of all the shed books I have read, this book stays by my side while I hammer in the yard. The book is well written by what appears to be a non professional book writer (A Good Thing). It reads as if you are getting advise in laymans terms from your neighbor "The Craftsman", a welcome change from the DIY books, that assume a level of expertese. The level of detail is high and discusses gotcha's, advise, and trade "secrets" that could have only come from years of personal experience building sheds.