Thanks Chris! I found this page while looking for a link to your e-mail address. I recently finished your erudite volumes on workbench design, and am about to embark on my own bench inspired by your take on the Holtzapffel design. As my vices and planer arrive, I’ve been agonizing over whether to use SYP or rough maple for the top. I don’t have a big budget, so all-maple is not an option. But after reading your ten tips here, I’ll stop agonizing — all SYP it is! This is, after all, my first of what I hope are at least several handmade benches. Your scholarship and craftsmanship are truly inspiring.
Practical Woodworking is a 50 hour comprehensive course that focuses on the necessary skills, tools, techniques, and safety to successfully enter the world of woodworking and furniture making. Beginner, intermediate, and advanced students learn about furniture design, construction, and finishing as well as wood behavior, hand tools, machines, milling from the rough, squaring, and joinery. It is an intensive class for folks who want to continue woodworking in the future. It is a week of hard work with a lot of fun mixed in. Watch the video and read below for a more in-depth look at what we're all about.
Working with wood fresh from the log, this green woodworking project is the perfect introduction to edge tools and wood grain. In the first week you will produce a three-legged stool using buck and “whip”saws for crosscutting the log to length; wedges and froes for splitting out leg stock; drawknife and spokeshaves at a shaving horse for shaping the legs; and using travishers, rounding planes and specialized rasps for shaping the seat.
The Practical Woodworking course at the JD Lohr School of Woodworking is a complete and comprehensive woodworking course held in our shop on the 13-acre farm in southeastern PA. This is total immersion woodworking for ambitious, interested adults. With class size limited to 11 students and 3-4 instructors in each class, all needs of every student are met regardless of experience level. If you are self taught with no formal training as a woodworker, this course will quite literally change the way you work.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
Raphael Berrios is one of our Foundations of Woodworking scholarship students in Spring 2016. He also took our Timber Frame Tiny Home course and brought home one of the structures to finish for himself (you can follow his progress on his blog! Here’s what he had to say about what led him to PTSW, his experience so far, and thoughts for the future:
Even with all of those faults my only regret is that it is too ugly. I didn’t take the time to make it more visually attractive as I was eager to get right into making beautiful furniture instead. Twenty years later the furniture is still beautiful (or not) but I go out to the shop and look at a drab uninspiring workplace. Yeah, nothing wrong with having a visually inspiring workplace in my opinion. All that shop furniture I slapped together years ago with no concern about aesthetics is getting replaced bit by bit. Why should my shop be downright ugly when it is one of my favorite places in the world to spend my time? I see no reason for that, but that’s just my opinion and as we all know everyone has their own one of those… Sadly, no one pays nor reveres me when I offer mine. bummer, I could be a rich egotistical maniac if they did coz I sure offer it enough. 😉
Of course, few benches can be ideal, and this one does have some drawbacks. That being said, most of the disadvantages of this bench are minor annoyances rather than deal breakers. For instance, this bench does not include any kind of storage whatsoever. Though, it does have the option of adding numerous additional features like a storage area. Still, for the bench, you would expect a drawer at the very least, maybe a shelf below the main table area.
Can you believe that this amazing wine rack the image below has been built using old wood pallets? Perhaps you can. Isn’t it wonderful that your old wood pallets can be reused to build something so beautiful and useful? I am not a drinker but I liked the idea so much that I just couldn’t resist making myself one. Although later I gifted it to my parents, who totally loved it.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
A small oak table is a very useful wooden item for every household. You can yourself make a nice, strong and beautiful oak table suitable for any purpose. See the image below. As you can see, it is a small, yet good enough table to be used as a coffee table, lamp stand, breakfast table, etc. You can also find many other design variants on the internet. Choose the one you want for yourself and start making it now.
While $115 may seem expensive, try accurately boring a grid of 20mm holes on 96mm centers in 3/4 MDF. I have for a table for our retirement community shop - - its a pita. Plus the MFT material seems denser and more water resistant than garden-variety MDF. And the single-thickness has proven sufficient the last several years on my original 1080s. Still dead flat.