With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
I would say take the shed, you'll find some use for it. I have contemplated this question also. I have a 20' x 11' basement shop, thats quickly loosing space. If you live in an area with a harsh winters (say the midwest), does it make sense to heat the shop through the week if you are only working in the shop on the weekends? Or do you run the heaters just when you are working in the shop? What kind of heaters are recommended (radient, wood stove, etc.)?
Through demonstrations and practice you will learn how to build a Simple Table Top. Square wood using the Jointer, Planer and Table Saw, then learn how to use the Festool Domino Joiner to keep perfect registration during the glue up. This will be a group project where everyone will help build a single table top. The goal is to gain experience and confidence...
Fundamentals Of Fine Woodworking With Taeho Kwon (Evening Class) The secret to fine woodworking can be found in the pursuit of the fundamentals. With high-tech machines and power tools, these fundamentals can be overshadowed. In this class we will learn the values of design, drawings, mock-ups, sharpening, care and use of hand tools, tuning up a bench...
Once you start spreading glue, you have maybe five minutes to get the two panels mated, aligned, and clamped together. So make sure you have everything on-hand, and you're not gong to be interrupted. Start squeezing out the glue on one MDF panel, and spreading it around in a thin, even coating, making sure you leave no bare areas. Then do the same to the other MDF panel. Then pick up the bottom panel and flip it over onto the upper panel. Slide it around some to make sure the glue is spread evenly, then line up one corner and drive in a screw. Line up the opposite corner and drive in a screw there. Clamp all four corners to your flat surface, then start driving the rest of the screws, in a spiral pattern from the center.
I live in VA and my workshop is an unheated, uninsulated garage. I work out there year round, even when temps are below freezing. I can't say it's comfortable in the winter (or when it's 100 degrees with 95% humidity) but I haven't had any major issues. I have had some big box green wood warp on me after I built a couple bookshelves and brought them into the house, but that was more a factor of the green wood than my "shop".
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
to allow 9' at the peak, I like a "shed style" roof, but that may not fly in your HOA.I'd put double doors on or one large one, pour a slab, or use patio blocks then lay down Wolman. plywood for a floor, I would use foam insulating board everywhere I could, walls, floor and ceiling. A few bin type windows or sliders would let in light and fresh air. If you can't get away with your wiring idea, I would use a HD 30 amp twist lock extension cord with an "outside weatherproof outlet" mounted on the home professionally installed for code, 2- 8' long flouresent lights, and a 20 amp outlet inside for a heater and dehumidifier. Dehumidifiers draw about 5-6 amps. You might be better off with a small 6000 BTU window or wall mounted AC unit,( $100 on sale at the Depot), it will take the moisture out of the air and cool it as well in the summer. I'd use thin wall conduit around the shop with about 4 double duplex boxes. You may be able to bring 220v. in and then split into 2-120v circuits. If you make ANY dust in this confined space you must first catch it with a shop vac, then filter the air, and wear a mask. A bathroom ventilator fan would exchange the air and be quiet. A slab in front would allow sawing outside weather permitting. A roll up canopy over the door way would provide "shade" and rain protection. I know this sounds like a lot of work, but I know you can do it if you try. You can get plenty of "free" advice here and from an expert close to you. My neighbor enlisted the help of a handyman for building his 2 sheds and they became friends and did tool swaps and labor trades for time worked. My advice to you.. go 4 it! bill
The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
Right now, there is a revolution in woodworking courses created by the closure of many state-run colleges. Our workshop has led the way and been the model for many of the private furniture making courses available to you today. Rowden Atelier is recognised as a Centre of Woodworking Excellence that produces exceptional furniture and trains exceptional woodworkers. With our range of specialist woodworking courses, you could be one of them.
The projects in this course follow a natural progression of skills, techniques and tools. Some of the early student-made tools are, in fact, used to help make the next tool or bench fixture in the series. You are supported in the building of these projects with step-by-step outlines, knock-down examples and continuing, one-on-one consultations with the faculty. Periodic evaluations of your progress with a specific faculty-mentor help keep you on track.
A small oak table is a very useful wooden item for every household. You can yourself make a nice, strong and beautiful oak table suitable for any purpose. See the image below. As you can see, it is a small, yet good enough table to be used as a coffee table, lamp stand, breakfast table, etc. You can also find many other design variants on the internet. Choose the one you want for yourself and start making it now.
I was a short-term member at Community Woodshop, but it's left a lasting impression on me! They have everything you need to build a variety of projects, and i definitely got some good use out of their quality equipment. The staff is very knowledgeable and friendly, and are always around to offer sound advice and to make sure you have a safe setup. I only discontinued my membership due
I'd decided on an oil-and-wax finish. Oil finishes are by no means the toughest. In fact, they're really rather pathetic, so far as protecting the wood goes. But they're easy to apply, and not even the toughest finish will stand up to the abuse that a workbench will suffer, so it's more important that it be easy to repair. Wax is usually used to add a high gloss. On a bench, it's there to keep glue from sticking.
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
During an intensive six-month course, not only will you learn all of the basics such as the different tools you will be using but also get a chance to try some of our more advanced projects. These will include how to draw up a big project such as a workbench, and French Polish your own jewellery box. You will also learn how to draw and can take part in our design courses, an invaluable part of the making process.
Then I flipped the top and the base, lied up the base in the proper location relative to the top, I then positioned the front vise and the support MDF for the end vise, and marked the locations of the bolt holes. Then I flipped the base right side up, drilled small pilot holes from the bottom side where I had marked the locations, and then drilled shallow countersink holes from each side, then a through hole that matched the bolts. Finally I tried out the bolts and washers, and deepened the countersinks until the heads of the bolts were just below flush.
You can buy sandpaper, glue, and other consumables from them for a nominal price. Their hand tools are propitiatory though so you would have to buy a specific kind of orbital sandpaper, for example. You couldn't just get generic. They are reasonably priced though. There is literally a coffee can with money in it and prices written on the boxes with these consumables. If you think you might burn through enough sand paper on something, check the brand and price shop.
Applying the oil is easy. Put on some vinyl gloves, pour some oil in a bowl, take a piece of clean cotton cloth the size of washcloth or smaller, dip it in the oil, and apply it to the wood. You want the wood to be wet., you're not trying to rub it in until it's dry. Apply oil to the entire surface, and then go over it looking for dry spots, applying more oil as needed. After fifteen minutes of keeping it wet, let it sit for another fifteen minutes. Then apply another coat of oil, and let it sit for another fifteen minutes.
This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.
The oldest woodworking shop in America has been discovered virtually untouched in Duxbury, Massachusetts. The extremely rare find reveals an 18th century joiner’s shop with the date ‘1789’ painted in the rafters. University of Delaware professor Ritchie Garrison came upon the historic structure on the site of a preschool, bringing several experts out to verify its age. Craftsmen used the shed to create intricate woodwork.
Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
Can't say enough about the team at Post Woodworking, Inc., from Karen in the office to the team that... put up this beauty starting at 7AM and were done before lunch, Kyle, Aaron and Billy. After what sounded like a late night at the shop the night prior, they were still on site bright and early as promised and still energized and ready to show their pride in their work. Couldn't be more happy with our 14' x 20' Cohasset. See More
Drilling a precisely positioned, deep, wide hole isn't easy, without a drill press. So I bought a WolfCraft drill guide. After experimenting with it, and drilling some test holes, I build a jig around it. I screwed it to a scrap of MDF, and then drilled a carefully-centered 3/4" hole. The MDF can be clamped more easily than the base itself, and the 3/4" hole will keep a 3/4" Forstner bit drilling precisely where it is supposed to.
I marked out the one hole location, drilled a shallow 1/16" hole into the top. I then put a 1/16" bit through the hole in my template and into the hole I had just drilled. I lined up the template, and drilled a second hole, then put another bit through that. From then on, I worked entirely from the template. With two bits through the holes pinning the template in place, the other holes in the template would be precisely located (or so the theory goes) on a 4x4" grid.
Having done all this, I'm not sure I'd do it this way again. It might well be faster to layout the positions with compass and straightedge directly onto the top. Either way, you'll want to use a scribe rather than a pencil. Scribe lines are hard to see, and impossible to photograph, but the scribe and compass points click into them, allowing a precision that pencils simply cannot match.
You may even want to put yourself in the picture. If your workshop space already exists, find a large piece of cardboard, wallboard, or plywood that’s about the size of the workbench top you envision. Find a couple of stools or chairs, perhaps a few books, and turn them into stanchions to support the “benchtop.” Is it too big for the space? Is it large enough for the tasks you envision will be performed upon it?
The Cape Ann Shed was designed with coastal New England in mind. So yard work may feel like you’re actually on vacation. From Cape Cod to the beaches of Maine, you will find a Post Woodworking Cape Ann shed adorning the yards of thousands of homes. It’s a popular style with our customers – whether they make their home by street or by sea. An affordable choice for an outdoor structure, the Cape Ann brings functional elements with nautical appeal.