You don’t need a fully equipped shop to enjoy woodworking! In this class, you will learn to design, make, and finish a unique wood box. With an emphasis on tool safety and material exploration, we will use a combination of power tools and hand tools to make boxes of all shapes and sizes. Beginning with a solid block of wood, you will learn how to lay out, cut, sculpt, and reassemble the block into the form of a box. Demonstrated techniques will include hidden hinges, small drawers, pull knobs, and fitted lids, as well as texturing, carving, burning, painting, and finishing. Suitable for beginning and intermediate students, all materials provided.
@cahudson42 I bored the holes in my sandwich top with a 3/4" power auger bit with the drill in a portable drill guide that kept it vertical and in a way a bit like a plunge router. The guide screw of the auger was dead easy to centre over the laid out grid points. The holes are dead straight and clean sided. The auger bit was new which probably helped. As stated I have three rows from an end vise running the length of the front as well as from the front vise and holes in the front apron to support long pieces as well.
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Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
Another odd design feature of the Windsor Design is its dog holes. While this bench provides a variety of dog holes and even offers numerous pegs and dowels to go along with it, the dog holes are not spaced as closely or with as much variation as you see with many other benches. Ultimately, this means that smaller workpieces may not be able to use the dog holes and pegs as well.
Learn the basics of woodworking with simple hands-on projects to build your confidence and skills. Each lesson in this class explores an area of woodworking that will form the building blocks of all future woodworking projects you undertake. Keeping the average DIY'er in mind, this entire class is conducted using basic handheld power tools, with no fancy fixed tools like table saws, lathes, planers, or drill presses.
I made my version of a Roubo bench over 20 years ago. According to the latest bench rules it is too tall, too wide, has too many vises (I use both sides of my bench and that might be a no no, not sure ), and has far too many holes. Did I mention that I have a double row of dog holes with a user made dual row wagon vise? I had no idea they were called a wagon vise back then. Being a tool maker and tinkerer at heart I just made a vise that I thought at the time was an original idea for the main side. Couple of dowels in a piece of wood straddling the two rows and I have a bench stop, or a different variation gives me a 3 point clamping system. If that isn’t bad enough it also has drawers on the bottom to store seldom used tools and supplies. Maybe if it had taken me a few weeks to drill all those holes and mount a few vises I would only have one vise and 8 holes too. I dunno
Whether you want to build your own kitchen cabinets, a credenza for your dining room, or built in shelves for your bedroom you should have some basic cabinetry skills before getting started. There are so many options when designing and building cabinets: face frame vs. frameless; sliding vs. hinged doors; dovetails vs. rabbets; plywood vs. MDF; wood...
2 - use a plunge router with a bottom bearing cuter bit such as this from rockler: http://www.rockler.com/product.cfm?page=25160&site=ROCKLER .... I thought to use the short one as I plunge it directly downward in the centre of the hole until the bearing reaches within the tabletop hole. I suppose one could use a long one, but the stubbiness seemed more practical (the big bearing ensured accuracy?)
Still in the building mood? Get free woodworking plans to build greenhouses, barns, pergolas, garages, dog houses, potting benches, router tables, playhouses, cabins, tree houses, gazebos, porch swings, picnic tables, swing sets, deer stands, bookcases, home bars, wine racks, decks, work benches, chicken coops, bird houses, benches, and even homes.
Right now, there is a revolution in woodworking courses created by the closure of many state-run colleges. Our workshop has led the way and been the model for many of the private furniture making courses available to you today. Rowden Atelier is recognised as a Centre of Woodworking Excellence that produces exceptional furniture and trains exceptional woodworkers. With our range of specialist woodworking courses, you could be one of them.
Raphael Berrios is one of our Foundations of Woodworking scholarship students in Spring 2016. He also took our Timber Frame Tiny Home course and brought home one of the structures to finish for himself (you can follow his progress on his blog! Here’s what he had to say about what led him to PTSW, his experience so far, and thoughts for the future:
My first shop was a 8 x 10 ft room, actually a bedroom, with 10 ft high ceilings in a older home in Chicago. I had a 10" Craftsman TS, drill press, 8 1/4" Skil saw which still works, some welding tanks, hand tools and... my bed was a loft across the 10 ft length 4 ft down from the ceiling with a ladder against the wall to get up. I was 16 yrs old then, now I am 66 yrs, have 2 shops with Craftsman power tools up stairs, and Grizzly tools ,a Powermatic 68, a MIG welder, and other tools on the ground floor. I've come a long way, You think? I remember making bases for sculptures called "plinths", my first commission, in the living room, 5 pieces rather large, several ft long and wide. The house was haunted, and my mom told the "spirit" to leave and go back downstairs. There was a cold draft and the straw chair would rustle with no one sitting in it. Wow, does that bring back memories from the '60's.
I recently came across this beautiful wooden swing set, which was made in the shape of a boat. Cool, isn’t it? The very first look was enough for me to start loving it. Although I haven’t yet tried building one myself, I am definitely going to. Later I realized that you can also build a baby cradle with the same idea. After all, what can be more calming than the tender rocking of a boat? This swing set will surely help your child get more gentle sleep.
Although many hand tool operations are thoroughly covered, this is a machine based woodworking experience. You will find the school finely equipped with four table saws, four jointers, three drill presses, three thickness planers, a wood lathe, full dust collection, bandsaws, jig saws and scroll saws, 5 routers and dozens of router jigs and accessories. There is a heavy focus on the safe and efficient use of the table saw starting with it's basic operation and going into advanced production procedures. We consider the table saw to be an essential machine for efficient, accurate, and safe woodworking.
The Classic Workbench is constructed entirely with in-compression-for-eternity drawbored mortise and tenons. It's as solid as humans can make it, short of growing a tree in the shape of a bench. The bench arrives at your shop completely assembled and ready to use. It doesn't knock down. The bench is built to the highest standards of traditional German craftsmanship in the utopian village of Amana Iowa. Our collaboration with the craftsmen in Amana, along with our experience in traditional workholding has yielded a workbench that is truly heirloom quality, but offered at what we think is a very reasonable price. We consider our flagship Split-Top Roubo as nearing the pinnacle of bench design (if there is such a thing) but we wanted to offer an essential bench built to high standards--an approachable but bulletproof tool for passionate enthusiasts of all levels, but especially intended for those just getting into the craft. Our principal bench maker has been steeped in the craft at the Amana Furniture Shop for nearly 50 years. Needless to say, a century and a half of woodworking tradition in Amana directly back to 19th century Germany speaks for itself. Many of the Amana craftsmen are multi-generational woodworkers.
Remember those fire safety tips you used to get in grade school, about the dangers of oily rags? It was linseed oil they were talking about. All oily rags are dangerously flammable. Linseed oil will self-combust. Linseed oil doesn't evaporate, it oxidizes. The oxidization generates heat, and the increased temperature increases the rate of oxidation.
The video explains the step by step process of making a nice wooden phone stand from scratch. My first wooden holder was not the best one, but it was good enough to motivate me to make more. I now possess 10 mobile wooden stands in different shapes and styles. And if I can make this, you too can make one yourself. Search the internet for more mobile holder ideas and start making one now.
During an intensive six-month course, not only will you learn all of the basics such as the different tools you will be using but also get a chance to try some of our more advanced projects. These will include how to draw up a big project such as a workbench, and French Polish your own jewellery box. You will also learn how to draw and can take part in our design courses, an invaluable part of the making process.
If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly. If you're using Kreg pocket screws, the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF.
Flip the base upright, put the MDF on top of it, then use a straightedge to draw two straight lines joining the outside edges of the legs and extending the width of the MDF. I used the countertop as the straightedge. We cut it with our cutting guide, which is based on the factory edge of a sheet of 1/4" plywood, so it should be straight enough. Use a carpenter's square to transfer these lines onto the ends of the MDF.
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
Require the woodworker to be able to read the plans and to transfer images and dimensions from the plan to the lumber. The wood has been planed and all glued panels are completed unless over 14 inches. If panel required is over 14 inches, one glue seam will be required. The woodworker needs to be able to do some cutting, jointing, assembling and finishing. White Kits do not require planing. White Kits supply all of the needed hand-selected dimensioned lumber, but woodworking knowledge and tools will be useful to complete the project successfully.
Thinking about transitioning into serious woodworking, but don't have half a year or more to spare? Our one-month fine woodworking courses are perfect for those who are looking to move towards professional woodwork, but can’t find the time to commit to a longer course. Here, our woodworking classes will intricately teach you all of the basics, the same as you would for our three, six and twelve-month courses, with projects specially-created for both beginners and the more experienced. This will truly bring your woodworking skills up to the high level of craftsmanship needed within the industry.
First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.
The Cape Ann Shed was designed with coastal New England in mind. So yard work may feel like you’re actually on vacation. From Cape Cod to the beaches of Maine, you will find a Post Woodworking Cape Ann shed adorning the yards of thousands of homes. It’s a popular style with our customers – whether they make their home by street or by sea. An affordable choice for an outdoor structure, the Cape Ann brings functional elements with nautical appeal.