Our stationary equipment runs the complete range from heavy-duty industrial machines, to inexpensive home shop type of tooling so that each student can compare and contrast the range and versatility of equipment at a wide variety of price points. We spend time on what makes a good machine good, an adequate one adequate, and a lousy machine worthless. We have no commercial sponsors and will share our opinions based on our experiences regarding the quality of one manufacturer over another. There is no better place to kick the tires on a variety of equipment than at our shop.
In general, students in the certificate and degree programs learn how to understand and create their own shop drawings and design custom cabinetry. In the process, they also find out how to use the same tools and machines employed in the woodworking business and assemble cabinets according to industry standards. Additional program topics include the use of contemporary hardware in design.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
We have 4 newly expanded Classrooms, 3 state of the art labs with over $275,000 of new machinery, and $600,000 spent on new exhaust and compressed air systems. We have 4 new CNC production machines, a Haas VF-3 CNC Router and a NEWCNC 4×8 multi head machine and 2 Laguna IQ Routers. Even our shop stools (with cushioned backs) are brand new. We have new course offerings such as our Computer Design Sketchup Class and 8 new Certificate Programs you can choose from.
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.
I marked the holes by putting a dowel center in the end of a long piece of 1" dowel. Run it through the holes in the base plate, and bang on its end with a mallet. Rotate it a bit and bang it again, and repeat. Odds are the dowel center won't be precisely in the center of the dowel, so you'll be making a small ring of marks. The center of the hole is, of course, the center of that ring.
This is technically a vanity factor, though the ability to store tools and other supplies at quick reach can be a time and energy saver. At the least, you will want a bench that comes with a shelf underneath. This will allow the storage of larger items that can otherwise be difficult to find a place for. Drawers are the other popular storage for benches and can make retrieving tools much easier – just make sure the inside of the drawer is lined with felt or the wood may prematurely dull your tools.
If you don't quite have the space for a real pony, make this handcrafted wood version instead. The horse pictured here is unfinished pine, but there are lots of woods and finishes to choose from. Everything you need comes with the kit, and the plans can be downloaded. If you don't want to build it yourself, you can order from the website—just allow two to three weeks to ship.
I’m building my second bench. I built the first years ago with wood from old machinery pallets – mostly oak and maple. Mortised the legs into the base, and pegged ’em with 1″ dowels. Of course, the legs warped a bit, but that made everything tighter and stronger. The top is 2″ thick Ash, one board cut in half and joined side to side. Wrapped a maple apron around the top, and I think I screwed the top from underneath to the leg braces. Solid. Over time, built a cabinet under for 3 drawers and a small cabinet door. Works for me.
When we set out to design a new workbench for our customers, from the very beginning we decided it should, above all, be simple. We make no bones about it, our vises are designed and made to work sweetly, but not to a price point. However, not everyone is ready for a time-consuming bench build. For those looking to get their feet wet in traditional woodworking, using time-proven techniques and tools, this bench will provide all the workholding required to test the waters. For many, this will be all the bench you need, and for others it will be an excellent springboard to our Split Top Roubo, while keeping the Classic as a second bench. The bench features our Classic Leg Vise, Planing Stop and Crucible Holdfast as workholding devices. With a clever arrangement of our Planing Stop, Roubo’s Doe’s Foot and the Crucible Holdfast, you’re able to mimic the function of bench dogs and a tail vise, albeit in a more rudimentary manner.
Build on the skills you developed in Woodworking I through the construction of a small cabinet. Woodworking II introduces students to miter and dado joints, hardware installation, and re-sawing on the bandsaw. Please bring a sketch for a small cabinet you would like to build to the first class. NOTE: Students are responsible for their own materials in this class.
If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly. If you're using Kreg pocket screws, the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF.
Assemble the vises, for the final time. You'll not be taking them off again, so tighten everything down, and attach the endplate to the ends of the screw and guide rods. Then mark and drill benchdog holes in the outer jaws inline with the benchdog holes in the top. Generally, through-holes are preferred for benchdogs, so that they don't collect sawdust and gunk. With these vises, that isn't possible, there are screws and guide rods in the way. I drilled them just deep enough to hold a Veritas Bench Pony (their reduced-height benchdog), without it sinking to where I can't get a grip to remove it. Rockler sells some very inexpensive plastic benchdogs that can't be adjusted for height, and aren't as strong as metal or wooden dogs, that I intend to keep in the holes full-time, to keep sawdust from collecting in them.
I had a similar experience with running electrical power to a shed. It turned out that I could build a 12x12 shed without a building permit as long as I did not run utilities, but getting a permit opened a whole new set of requirements that forbid me from having a shed at all. And when the nosey old woman next to me kept calling the building inspector on me, it was suggested that I could run an extension cord out to the shed anytime I wanted as long as it wasn’t fastened in a permanent manner.