This is another example of small woodwork projects that require good time and woodworking skills. This item is built using multiple wooden parts. Each part is shaped in a specific design and then all parts are attached together to make the final TV set. I have never tried building this one, mostly because I don’t own an iPhone, but also because making this item is not an easy task. By the way, it works fine with all kinds of phones.
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
Even with all of those faults my only regret is that it is too ugly. I didn’t take the time to make it more visually attractive as I was eager to get right into making beautiful furniture instead. Twenty years later the furniture is still beautiful (or not) but I go out to the shop and look at a drab uninspiring workplace. Yeah, nothing wrong with having a visually inspiring workplace in my opinion. All that shop furniture I slapped together years ago with no concern about aesthetics is getting replaced bit by bit. Why should my shop be downright ugly when it is one of my favorite places in the world to spend my time? I see no reason for that, but that’s just my opinion and as we all know everyone has their own one of those… Sadly, no one pays nor reveres me when I offer mine. bummer, I could be a rich egotistical maniac if they did coz I sure offer it enough. 😉
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
I have always wanted to share this wonderful woodworking world with like-minded people from all over the world. For the last six months, I have started sharing Japanese woodworking information through videos and photos. Because of the huge amount of interest, I started organizing one-day workshops for people visiting Kyoto, letting them experience Japanese woodworking tools.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Synopsis: No room in the garage? Basement not an option? Consider what Ken St. Onge did when he needed shop space: He bought a prefabricated shed and converted it into his full-time woodshop. Because a pre-built shed doesn’t need a cement foundation and is built in a factory, it’s much less expensive than building an addition or stand-alone shop on your property. It can have taller ceilings than a garage and bigger doors than a basement, both big pluses for a woodworker. You can put a shed just about anywhere, too. Here’s a soup to nuts look at Ken’s experience, so you can gauge whether a shop in a shed is right for you.