I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
In the "Getting Started with Woodworking" video, the holes through the 4x4's were drilled from the back. That is, they start on the side opposite the precisely-positioned mark, and drill through to hit it. If they can do this, more power to them, but I can't drill through 3-1/2" of wood to emerge at a precise mark without a drill press - and not always then.
Clamp the inner jaw of the end vise in position, leaving a little bit to trim off later, and then use the dowel and dowel center trick through the screw and guiide rod holes of the vise base plate to mark the position of the screw and guide rod holes in the jaw. Remove the jaw and drill 1-1/8" holes in the marked positions. I used the drill guide for most of the holes, and drilled freehand for the last bit. When you're starting a spade bit in a deep hole like this, start the drill very slowly, and the bit will move the drill into a perpendicular position. Start it too fast and the bit will bind and you'll damage the sides of the hole.
My name is Takami Kawai and I'm a traditional Japanese carpenter and architect with over 16 years of experience in sustainable design and construction. As much as conditions allow, I enjoy using traditional Japanese techniques. My experience includes working for the world renown, Ise Jingu Grand Shrine. I have also hosted numerous presentations on traditional Japanese woodworking. Now, I run a small construction firm, Suikoushya, which specializes in the restoration of traditional Japanese houses.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
MATERIAL CONNECTION DISCLOSURE: You should assume that this website has an affiliate relationship and/or another material connection to the persons or businesses mentioned in or linked to from this page and may receive commissions from purchases you make on subsequent web sites. You should not rely solely on information contained in this email to evaluate the product or service being endorsed. Always exercise due diligence before purchasing any product or service. This website contains advertisements.
I really like this. I've been busy designing my own workbench to replace the ropey old thing I currently use. You've made me reconsider exactly what I need a bench for - I think I've been more than a little seduced by the idea of a beautiful hardwood bench when, if I'm honest, I don't need one. My cash would be better spend on timber for furniture projects that my family can enjoy rather than a wonderful workbench that I can only use on the weekends.
Anyway, I'd like to know if I'll be able to keep (EDIT: and use) all my tools out there (current and planned) without having the shed become a rust-bucket for the tools and machinery inside. I'll have a 10" contractor's saw out there along with a drill press, a sanding belt, a router & router table, and lots and lots of old tools that I inherited from my Granddad years ago. I live in the Seattle area, so it rains A LOT. But I'm hoping that with the proper ventilation I can keep the tools in the shed dry.