I don't see anywhere you mentioned the over all length of the bench top. A piece of 1 1/2" x 25" x 8' glued edge oak at Lumber Liquidators costs $192 including tax. Two piece is almost $400! Would that be better if I use two IKEA 1 1/4" x 25" x 74" solid Beech ($99 each plus tax) on top of a layer of 3/4" Birch plywood. That would be 3 1/4" over all.
When the top is done, we want the edged MDF and the oak countertop to have exactly the same dimensions, and for their width to exactly match the width of the base.I could see three ways of doing this: 1, join the MDF to the countertop and use my belt sander to sand down their joined edges to match the base; 2, join the MDF to the countertop and use a hand plane to plane down their joined edges to match the base; or 3, use a flush-trim bit against a straight edge to route the MDF to the width of the base, then join the MDF to the countertop and use the flush-trim bit to route the countertop to match the MDF.
What is the one thing every woodworker needs? Yes, a workbench. Now that you have or at least I am assuming you have worked on so many woodworking projects, you are close to becoming a professional woodworker. You now probably owe yourself a nice woodworking bench. You should also know that a true woodworker never buys his bench from the market, but always builds one himself. But before you start this project, you should know what a workbench is.
Learn the basics of woodworking with simple hands-on projects to build your confidence and skills. Each lesson in this class explores an area of woodworking that will form the building blocks of all future woodworking projects you undertake. Keeping the average DIY'er in mind, this entire class is conducted using basic handheld power tools, with no fancy fixed tools like table saws, lathes, planers, or drill presses.
The Community Woodshop allows me to have access to a countless number of the best quality tools in the industry. They are always on top of keeping everything working and running. If anything breaks they are always very proactive in fixing things ASAP. They also have more than enough tools so I never have to wait to use a sander or any of the smaller tools, and I have never had to wait more than a few minutes to get on the table saw (and even that is rare).
Build a shed yourself and use it as "on the job training." Those straw built sheds are rinky dink. The people who throw them together are even more sketchy than the finished product. You will be tearing it apart and hauling it out within a few years. Or end up having to reinforce the building with more braces and another layer of flooring. Thats my 99 cents. Its not hard to build a shed especially one of that size. Cowboy up and give it a shot.
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
Requirements and electives for the certificate and degree programs in cabinet and fine woodworking include an advanced cabinetry lab and a course in Euro-style hardware. Students in both the construction and cabinet programs can also learn about business contracts, receive training in computer technology and participate in a cooperative work experience.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
After I left the magazine for a new job, I did all of my woodworking in my small two-car garage, but it was a struggle. Power, lighting, and temperature control were limited. And because I shared space with our cars I was always moving machines around, often while in the middle of a project. On top of that, my tool and machine collection had long since eclipsed the space. For all these reasons, fixing up the garage wasn’t an option. My finished basement is a family room, so it was out, too. An addition to the home or a stand-alone building would have been too expensive. I had to find a better path to a shop.