Next is the shelf. Start with the 24x48" piece of MDF. Clamp this on top of the base, and pencil in the outside of the stretchers and the inside angle of the legs. Flip it over, pull out your trusty cutting guide, and cut it to width and to length. Cutting out the angles is simple, with a jig saw. It's not much work with a hand saw. If you took enough care with supporting blocks and stops, you could probably do it with a circular saw. Since I did have a jig saw, I used it.
You can buy sandpaper, glue, and other consumables from them for a nominal price. Their hand tools are propitiatory though so you would have to buy a specific kind of orbital sandpaper, for example. You couldn't just get generic. They are reasonably priced though. There is literally a coffee can with money in it and prices written on the boxes with these consumables. If you think you might burn through enough sand paper on something, check the brand and price shop.
One you have the vise jaws shaped so that the vise moves freely, mark and drill holes in the fixed jaw for the bolts that will hold it to the bench. With these drilled, reassemble the vise and mark the location of the holes with an awl. Disassemble the vise and drill the holes through the stretcher, then reassemble the vise and bolt the inner jaw in place.
Workbenches have flat tops, though sometimes at the rear there is a cavity called a tool well that contains tools and components (and prevents them from falling off). One advantage of having the well set into the top of the bench is that, even with a variety of objects in the well, a large sheet of material can still be laid flat over the entire surface of the bench; the contents of the tool well offer no interference.
Even with all of those faults my only regret is that it is too ugly. I didn’t take the time to make it more visually attractive as I was eager to get right into making beautiful furniture instead. Twenty years later the furniture is still beautiful (or not) but I go out to the shop and look at a drab uninspiring workplace. Yeah, nothing wrong with having a visually inspiring workplace in my opinion. All that shop furniture I slapped together years ago with no concern about aesthetics is getting replaced bit by bit. Why should my shop be downright ugly when it is one of my favorite places in the world to spend my time? I see no reason for that, but that’s just my opinion and as we all know everyone has their own one of those… Sadly, no one pays nor reveres me when I offer mine. bummer, I could be a rich egotistical maniac if they did coz I sure offer it enough. 😉
We have 4 newly expanded Classrooms, 3 state of the art labs with over $275,000 of new machinery, and $600,000 spent on new exhaust and compressed air systems. We have 4 new CNC production machines, a Haas VF-3 CNC Router and a NEWCNC 4×8 multi head machine and 2 Laguna IQ Routers. Even our shop stools (with cushioned backs) are brand new. We have new course offerings such as our Computer Design Sketchup Class and 8 new Certificate Programs you can choose from.
With the top laying on the floor, bottom side up, the next step is to flip the base upside down, and attach it to the top. I followed Asa Christiana's design, in using s-clips. When I stopped by my local Woodcraft, though, they only had two packages of ten, so I didn't use as many as I would have, otherwise. For the top I put four on each side and two on each end. For the shelf I put three on each side and two on each end. If it turns out that I need more, I can always add more.
The top is supported by the top ends of the legs and the top sides of the top stretchers. Stand your legs on end on a flat surface (like my door) and see if they wobble. If you have an end that isn't quite stable, use it as a foot, where the leveler will make it's flaws unimportant. Check the top edge of each stretcher for straightness. If one has a bit of a bow, use it for a lower stretcher. It's less critical that the shelf be well supported along its length.
This is one of those things that you never know you need unless you have one. This amazing wooden sofa sleeve works perfectly on either or both sides of a sofa set. It gives your sofa a nice look. The sleeve can also be modified to include a cup holder, mobile holder, etc. You can easily find this item on any online furniture store, but an even better idea is to build one. This way, you can make a sofa sleeve design that you actually like and make space for cup and other things.
The Classic Workbench is constructed entirely with in-compression-for-eternity drawbored mortise and tenons. It's as solid as humans can make it, short of growing a tree in the shape of a bench. The bench arrives at your shop completely assembled and ready to use. It doesn't knock down. The bench is built to the highest standards of traditional German craftsmanship in the utopian village of Amana Iowa. Our collaboration with the craftsmen in Amana, along with our experience in traditional workholding has yielded a workbench that is truly heirloom quality, but offered at what we think is a very reasonable price. We consider our flagship Split-Top Roubo as nearing the pinnacle of bench design (if there is such a thing) but we wanted to offer an essential bench built to high standards--an approachable but bulletproof tool for passionate enthusiasts of all levels, but especially intended for those just getting into the craft. Our principal bench maker has been steeped in the craft at the Amana Furniture Shop for nearly 50 years. Needless to say, a century and a half of woodworking tradition in Amana directly back to 19th century Germany speaks for itself. Many of the Amana craftsmen are multi-generational woodworkers.
The reason I'd cut out the rectangles in the vise support was that I'd intended to put a benchdog hole through each, and I wanted the thickness of the top to be the same for all of the benchdog holes. Where I messed up was in not cutting out the ends, between the bolt tabs. I'd intended to put a benchdog hole through there, as well, but I'd forgotten to cut out the segments prior to glue0up.
Rocking horses, toy chests and dollhouses are just a few of the classic gifts generations have treasured. Now you can give all the pint-sized DIYers on your list those same classic gifts, and make them yourself with the help of these DIY toy kits. They're perfect for kids of all ages, and will be treasured for years to come. The best part? All these gifts can still make it to your door by Christmas.
Happy bench building folks. I hope you make it your own and not worry too much about what someone else thinks it should be. Use the rules as a guideline, they have validity, but make it your own in the end. If the rules fit you that’s great, if they don’t quite fit you then make it to fit yourself. It’s you using it, not some guy making a nice living off of telling you how he thinks you should do it. One size does not fit all. Never has, never will.
Chris I blame you for all these altars that are being built today and now you thinks we over thinks ’em–huh. You whipped the masses into a frenzy— now Woodworkers are trying to out pretty each other–out wood species each other –out Rube Goldberg each other. I made 2 benches in 30 years neither had a through dovetail but many were made on them and I have no idea but I would bet a dollar that neither weighed 280 pounds but they both had tons of wood on them. If you want the bench as a destination god bless but it was intended as a mean. Thats my rant I could be wrong
My wife has given me the OK to buy a "Rancher"-style shed from Lowes and have it installed in the backyard. The discounted installed price will be about $2,600 and this includes the 12' x 8' structure along with a lot of upgrades (twin metal doors, a window, 2 skylights, storage, vents, etc.). I can save about $300 if I build it myself, but my skill level isn't there yet, so I'm going to pay Lowes to assemble it. (See Post #12 below for some photos of the shed and the space I have to work with.)