Fundamentals Of Fine Woodworking With Taeho Kwon (Evening Class) The secret to fine woodworking can be found in the pursuit of the fundamentals. With high-tech machines and power tools, these fundamentals can be overshadowed. In this class we will learn the values of design, drawings, mock-ups, sharpening, care and use of hand tools, tuning up a bench...
The Classic Workbench is constructed entirely with in-compression-for-eternity drawbored mortise and tenons. It's as solid as humans can make it, short of growing a tree in the shape of a bench. The bench arrives at your shop completely assembled and ready to use. It doesn't knock down. The bench is built to the highest standards of traditional German craftsmanship in the utopian village of Amana Iowa. Our collaboration with the craftsmen in Amana, along with our experience in traditional workholding has yielded a workbench that is truly heirloom quality, but offered at what we think is a very reasonable price. We consider our flagship Split-Top Roubo as nearing the pinnacle of bench design (if there is such a thing) but we wanted to offer an essential bench built to high standards--an approachable but bulletproof tool for passionate enthusiasts of all levels, but especially intended for those just getting into the craft. Our principal bench maker has been steeped in the craft at the Amana Furniture Shop for nearly 50 years. Needless to say, a century and a half of woodworking tradition in Amana directly back to 19th century Germany speaks for itself. Many of the Amana craftsmen are multi-generational woodworkers.
This bench suffers from no such limitations as it provides an incredibly solid and stable workspace, albeit in a somewhat stripped down version. In terms of performance, Sjobergs tops our list at providing 80 lbs of weight capacity. This is one of the more quantifiable measurements to determine the quality of a work bench’s craftsmanship. This is achieved by using thick pieces of European birch wood and working it without using lower end joints – like butt joints.
First, cut one long edge. Second, cut a short edge, making sure it's square to the long edge you just cut. Clamp both pieces of the edging you'll be using along the long edge you've cut, and measure the width of the base plus 1/4-1/2", mark that, and then lay out a line through the mark that is square to the end you've cut, then cut along the line. Finally, cut the remaining short edge square to both long edges. (The length of the top doesn't need to precisely match anything, so we don't need to bother with clamping the trim before measuring.)
Whether you’re setting up a new shop or upgrading your old one, a good, sturdy workbench will almost surely be central to your plans. We can help. Our editors and contributors have produced more than two dozen articles and videos about benches and assembly tables. We’ve included everything from a simple but workable plywood bench to a classic hardwood bench complete with vises. You’ll also find full project plans, as well as tips for installing vises, making your bench portable, adding storage, and more. Some of our workbench plans are free, and the rest can be purchased in our store (check the links below).
Here, I am writing about another DIY project that involves the use of an old furniture piece. I think that the idea of reusing and recycling old furniture has got to me. Anyways, I am starting to love it. This project involves using an old door to build a beautiful multi picture frame, as you can see in the image below. This frame looks really wonderful and can be used to hold many pictures at a time.
My first shop was a 8 x 10 ft room, actually a bedroom, with 10 ft high ceilings in a older home in Chicago. I had a 10" Craftsman TS, drill press, 8 1/4" Skil saw which still works, some welding tanks, hand tools and... my bed was a loft across the 10 ft length 4 ft down from the ceiling with a ladder against the wall to get up. I was 16 yrs old then, now I am 66 yrs, have 2 shops with Craftsman power tools up stairs, and Grizzly tools ,a Powermatic 68, a MIG welder, and other tools on the ground floor. I've come a long way, You think? I remember making bases for sculptures called "plinths", my first commission, in the living room, 5 pieces rather large, several ft long and wide. The house was haunted, and my mom told the "spirit" to leave and go back downstairs. There was a cold draft and the straw chair would rustle with no one sitting in it. Wow, does that bring back memories from the '60's.
Requirements and electives for the certificate and degree programs in cabinet and fine woodworking include an advanced cabinetry lab and a course in Euro-style hardware. Students in both the construction and cabinet programs can also learn about business contracts, receive training in computer technology and participate in a cooperative work experience.
Timberframing is a traditional technique for building large and small structures using only wooden joinery. Prized for its structural integrity and beauty, as well as reliance on hand skills, timberframing is regaining popularity in modern applications. We will start with an overview of the different styles and aesthetics involved, and move into the specific tools that are used to lay out and cut the strong joints. Each student gets guided practice time making sample joints. We will all work together to make a small structure that can be raised on the final day of class.
A steam box and a heat source are the two main components used to steam bend wood. Steam boxes must be able to withstand large fluctuations in temperature and humidity without breaking apart. In this two-hour workshop, students will build an optimized steam box that can last through the tough job of steaming wood, allowing them to continue creating their own projects at home!
In 2006 Jonathan Schwennesen had an opportunity to begin an informal apprenticeship at the age of 17. He spent 4 years working as an apprentice in the Heritage School of Woodworking, learning the fundamental skills needed to build custom and speculative pieces of furniture. Next he began working for Homestead Heritage Furniture building custom furniture for different clients, gaining additional experience and knowledge making Windsor chairs, federal-style cabinets, clocks, workbenches, sleigh beds and even a waterwheel! It was during this time that he began to show an interest in teaching. Jonathan became a teacher’s assistant in 2009. He quickly began gaining the knowledge and skill to teach some classes himself. Now he spends most of his time working for the woodworking school. “My desire is to teach others an important aspect of life: working with your hands.”
Though still straightforward in design, this bench distinguishes itself from many of its competitors with the sheer wealth of storage options. It includes two drawers of equal size with an additional drawer of double size as well as a spacious cupboard. Altogether, this provides for more storage space and organization than any other workbench we reviewed. Of course, this bench also comes with many of the same advantages and disadvantages that you would expect to see on other models within this lineup.
I marked the holes by putting a dowel center in the end of a long piece of 1" dowel. Run it through the holes in the base plate, and bang on its end with a mallet. Rotate it a bit and bang it again, and repeat. Odds are the dowel center won't be precisely in the center of the dowel, so you'll be making a small ring of marks. The center of the hole is, of course, the center of that ring.
I decided to finish the top with a number of coats of Danish oil, followed by a coat of wax. I applied the first coat of oil in the usual manner, making sure to cover the edges, and down the holes. I applied a coat oil to the top side of the shelf, as well. Wipe it on, let it sit wet for half-an-hour, then rub it off. Wait a day or two, add a second coat, and then again for a third.
Lay a leg flat on your work surface, with the countersink side of the thru-holes down. Stick a piece of threaded rod in each hole. Take a stretcher that is marked to have one end adjoin the top of this leg, stick a dowel center in its dowel hole, line it up against the leg, using the threaded rod for positioning, You want the top of the stretcher to be even with the top of the leg, or just slightly above it. Give the end of the stretcher a whack with your rubber mallet. This will leave a mark indicating where the matching dowel hole in the leg needs to be drilled. Repeat with the lower stretcher than adjoins this leg. Then repeat for the other leg that will form this trestle, and the other ends of the two stretchers.
Another odd design feature of the Windsor Design is its dog holes. While this bench provides a variety of dog holes and even offers numerous pegs and dowels to go along with it, the dog holes are not spaced as closely or with as much variation as you see with many other benches. Ultimately, this means that smaller workpieces may not be able to use the dog holes and pegs as well.
If you decide upon construction lumber, you want kiln dry lumber. Green lumber will warp on you as it drys. Dig through the stacks and pick out the straightest, cleanest pieces. Generally, the boards that are sitting loose on the stack are those that other people left behind, as they sorted through looking for better. Be prepared to move them out of the way, and to dig down to the better stock. Be nice, though, and put everything back when you're done.
I ended up making a number of practice cuts. The first revealed that I hadn't tightened the screws on the edge guide enough. The second revealed that the design of the edge guide provided very little support at the end of a board, because of the cut-out for the router bit. In the "Getting Started in Woodworking" video, they had screwed a piece of hardwood to the edge-guide, to provide a continuous -- and longer -- bearing surface. I may do that myself, some day, but I didn't have the materials at hand, so I clamped some 2x4 scrap to the end of each board, to provide a continuous bearing surface past the ends. The two grooves in the long stretchers and the side groove in the short stretchers have identical layout. I made practice cuts in scrap until I had the edge guide set correctly, then I cut them all with that one setting. The bottom groove of the short stretchers uses a different setup, so it was back to the scrap, before cutting them.
Our Lexington model was designed to match many traditional New England homes, in Massachusetts and beyond. The steep pitch of the roof is built to withstand sometimes-punishing New England snow loads and complement today’s home design styles. Post Woodworking can match most vinyl siding colors, so that your shed color will coordinate with your home as well. And as is the case with all of our sheds, interior solar lighting is available to light up the night.