This particular tray is made using reclaimed barn wood but the author of the project Beyond The Picket Fence surprised everyone with one fact: reclaimed barn wood has often some areas turned pink due to cow urine. If you check the project more closely, you’ll also notice some areas of the tray being almost bright pink. That’s something you don’t see every day!
In ancient times, the woodworker’s bench consisted of a plank or split log with four splayed legs. Descendants of those benches are manufactured today, usually with a top of hardwood slabs glued together. The norm nowadays is four straight legs supporting the bulk above, often with braces and a shelf below. Despite the improvements, the linkage to Greek and Roman antecedents is still evident.
Put the countertop on the base, put the MDF on top of the countertop, and line up the marks you drew on each end of the MDF with the countertop below it. When you have it lined up, clamp things down, and route the edge of the MDF using a 1-1/2" or longer flush-trim bit, with the depth adjusted so the bearing rides on the countertop. I clamped a couple of scraps of doubled MDF at each end to give the router base something extra to ride on at the ends.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
PS: I saw that a recent review from Nicholas L. hinted that some people weren't welcome at the Community Woodshop. I can say with absolute certainty that everyone I've met has been welcomed with open arms and encouraged to participate at the woodshop. My class is a mix of genders and races, and nobody has experienced any difference in treatment from Bob or anyone else there. I truly can't imagine a situation where anyone would be treated any differently.
The natural beauty of a round wood fence The natural beauty of a round wood fence can be viewed in a myriad of settings and presents a popular Western cowboy-style atmosphere as seen on televisions's historic programs Bonanza and Gun Smoke.While sight-seeing in a rural town or urban city round wood fencing can be observed at parks gas ... More + Product Details Close
Once you start spreading glue, you have maybe five minutes to get the two panels mated, aligned, and clamped together. So make sure you have everything on-hand, and you're not gong to be interrupted. Start squeezing out the glue on one MDF panel, and spreading it around in a thin, even coating, making sure you leave no bare areas. Then do the same to the other MDF panel. Then pick up the bottom panel and flip it over onto the upper panel. Slide it around some to make sure the glue is spread evenly, then line up one corner and drive in a screw. Line up the opposite corner and drive in a screw there. Clamp all four corners to your flat surface, then start driving the rest of the screws, in a spiral pattern from the center.
I had a similar experience with running electrical power to a shed. It turned out that I could build a 12x12 shed without a building permit as long as I did not run utilities, but getting a permit opened a whole new set of requirements that forbid me from having a shed at all. And when the nosey old woman next to me kept calling the building inspector on me, it was suggested that I could run an extension cord out to the shed anytime I wanted as long as it wasn’t fastened in a permanent manner.
Glue up the trim on the end, first. Do a dry fit, first, then as you take it apart lay everything where you can easily reach it as you put it back together again, after adding the glue. To help keep the edge piece aligned, I clamped a pair of hardboard scraps at each end. I used the piece of doubled MDF I'd cut off the end as a cawl, to help spread the pressure of the clamps. Squeeze some glue into a small bowl, and use a disposable brush. As you clamp down, position the trim just a little bit proud of the top surface.
In the Port Townsend School of Woodworking’s twelve-week Woodworking Foundation course, you will learn the essential skills, tools and mindsets of the traditional joiner. This is NOT an industrial arts course with a focus on machinery and production processes. Rather, it is a course in PRE-industrial artisanship--the creation of individual works through mostly hand tools and skills..
Though still straightforward in design, this bench distinguishes itself from many of its competitors with the sheer wealth of storage options. It includes two drawers of equal size with an additional drawer of double size as well as a spacious cupboard. Altogether, this provides for more storage space and organization than any other workbench we reviewed. Of course, this bench also comes with many of the same advantages and disadvantages that you would expect to see on other models within this lineup.
As I was handling the 2x4's, during the routing, I realized that I really wouldn't be happy with the look of the bench, if it were made from these unfinished boards. They had stamps, pencil marks, and more importantly, incipient splinters left by the saw, none of which I wanted. And I was remembering what other shop furniture made from unfinished pine had looked like, after a few years in the grime of a shop.
Had a great experience at the shop! My schedule is hectic and unfortunately can't make the classes, but I did do a private lesson with Bob. In one afternoon, we created two cutting boards. Bob was very detailed with breaking down the process and using the machines. Honestly didn't expect to make two cutting boards but Bob was proficient with time. I got really comfortable using the machines especially the table saw. I learned how to use the planer, jointer, miter saw, table saw, drill press, router, disk sander, and random orbital sander. Really recommend folks that are interested in woodworking with little to no experience to take the Safety Orientation and the Cutting Board class or private lessons. Looking forward to my next project at the shop!
1. You mention doing other hobbies which I assume means stuff scattered around for various projects. (Don't tell me you do one at a time or are a neat freak!!!) How tall are the side walls to the shed? How high do you shuffle stuff around, i.e. flipping things over, moving wood around, etc? I can't imagine trying to do that in my shed, even if it were 2 ft higher than it's 7 ft center height. If you could build a platform in front it may help, especially if you can put removable cover over it (to please HOA).