We want to make these pieces square, and of identical length. Square is a matter of making sure the saw blade is square and that the cutting guide is square. The trick to getting the pieces of the same length is to clamp them together and to cut them all at once. For the 4x4's, that means making a rough cut in each first, so we have four pieces, each 3-4" longer than we need, from which we'll get our four legs.
I clamped the top to the side of the base, as I had done before, so that the edge with the knot would be easy to work with. I mixed up some ordinary five-minute epoxy and added just a touch of black epoxy pigment. I applied this freely. After about twenty minutes I checked on it and found that in the deepest spot the void wasn't entirely filled, so I mixed up another batch and added more. After that had cured for a bit I eased the top to the floor and applied a coat of oil to the bottom side. I planned on attaching the base to the top the next day, and I wanted the bottom side oiled to keep it from absorbing moisture.
Thread the rods through one of the legs, then set the leg flat on the table. Insert dowels into the dowel holes. Place the matching stretchers into place. Put dowels into the dowel holes at the top end of the stretchers. Place the other leg onto the threaded rod and settle it down onto the dowels. You'll probably have another opportunity to whack away with your rubber mallet.
Working with wood fresh from the log, this green woodworking project is the perfect introduction to edge tools and wood grain. In the first week you will produce a three-legged stool using buck and “whip”saws for crosscutting the log to length; wedges and froes for splitting out leg stock; drawknife and spokeshaves at a shaving horse for shaping the legs; and using travishers, rounding planes and specialized rasps for shaping the seat.
This place is so awesome. I just finished their cutting board class with Bob and it was a blast! he was very patient and informative. I showed him a handle I saw online and he actually helped me do it with my board and we ended up going over time of the class and I learned a ton (thanks bob!! You are the best!) I also took the wooden utensils class with tim and it was so much fun. I highly recommend this woodshop everyone there is so nice and down to earth
Having done all this, I'm not sure I'd do it this way again. It might well be faster to layout the positions with compass and straightedge directly onto the top. Either way, you'll want to use a scribe rather than a pencil. Scribe lines are hard to see, and impossible to photograph, but the scribe and compass points click into them, allowing a precision that pencils simply cannot match.
In the Port Townsend School of Woodworking’s twelve-week Woodworking Foundation course, you will learn the essential skills, tools and mindsets of the traditional joiner. This is NOT an industrial arts course with a focus on machinery and production processes. Rather, it is a course in PRE-industrial artisanship--the creation of individual works through mostly hand tools and skills..
Palomar Community College in San Marcos, located about 35 miles north of San Diego, offers certificate, degree and life-long learning programs to more than 20,000 students a year. In particular, the Cabinetmaking and Furniture Technology Department offers in excess of 50 classes annually, and the present faculty is composed of four full-time teachers, 21 part-time instructors and 11 teaching assistants. As of Fall 2013, woodworking students will have access to a newly remodeled woodworking facility equipped with three machine rooms, three bench rooms, a saw mill and a finish room.
This course will drill deep into the basics, beginning with a firm foundation in understanding wood as a material and incorporates introductory training in a wide range of techniques. You'll leave with a in depth experience of hand tools, practice applications of joinery methods, consider choices for wood selection and working with non-toxic materials, and understand practical planning for designing and executing woodworking projects. The curriculum focuses on imparting skills through a series of projects designed to build on one another in techniques and complexity.
Synopsis: No room in the garage? Basement not an option? Consider what Ken St. Onge did when he needed shop space: He bought a prefabricated shed and converted it into his full-time woodshop. Because a pre-built shed doesn’t need a cement foundation and is built in a factory, it’s much less expensive than building an addition or stand-alone shop on your property. It can have taller ceilings than a garage and bigger doors than a basement, both big pluses for a woodworker. You can put a shed just about anywhere, too. Here’s a soup to nuts look at Ken’s experience, so you can gauge whether a shop in a shed is right for you.