A shed is a great project to earn your sawdust legs on. It is just some very basic carpentry skills. You could build the whole thing with a circular saw, hammer, utility knife, pencil, and tape rule. Find a friend or relative that has some decent skills to help. You could do it in a weekend. Keep the size on a four foot increment to minimize wastee. I would recommend a 12 x 12 or a 12 x 16 if you can. If you don't want to cut any rafters (which is really a simple process), you can order small triangle shaped trusses for the roof from your local lumberyard. If you are using T1-11 for the sides, get the real plywood based stuff, no waferboard. Same thing for the floor, use plywood (treated if you like). Cedar for the trim, not pine. The visqueen underneath is a good idea. Insulate the walls inside to help temper temperature swings. Build overhanges into the roof all the way around, 12" is nice. These really are a fun project. You can add a small window with a flower box underneath to make it look a little homey too.
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This instructable shows how to build, with basic tools and readily-available lumber, a bench that provides most of the function of a traditional woodworker's workbench. I began with a design by Asa Christiana that was featured in the second season of finewoodworking.com's video series Getting Started in Woodworking. The project plans are available on their website.
With my second attempt at edge guides, I made the other rough-cut. On this, the edge guide worked fine, but the end of the cuts revealed that the saw blade wasn't quite square. So I adjusted the blade, clamped all four legs together, and made what would be the first final cut, if it came out clean enough. It didn't. I'd let the saw drift a bit away from the guide edge. So I adjusted the saw, moving the guide back half an inch, and tried again. the rough-cut parts were a couple of inches longer than they needed to be, so I had room to work with,. It's only the final cut at the other end that you only have one chance at.
We want to make these pieces square, and of identical length. Square is a matter of making sure the saw blade is square and that the cutting guide is square. The trick to getting the pieces of the same length is to clamp them together and to cut them all at once. For the 4x4's, that means making a rough cut in each first, so we have four pieces, each 3-4" longer than we need, from which we'll get our four legs.
Stop it. Really. I mean it. Pick a height between your thigh and waist that seems right. You’ll adapt. Don’t worry about your back. You’ll adapt. If you are really uncertain, make it a little taller and then cut down the legs. After a decade or so, your work habits will put a magic number in your head. You’ll have built enough furniture that you will know your number. Until then, pick a number.
Laney College is located in Oakland near the San Francisco Bay and currently enrolls around 12,000 students. The Wood Technology Department offers 1- and 2-year certificate programs in wood technology, computer-aided drafting and design, as well as an apprenticeship program and carpentry courses. Students have access to eight faculty members and a variety of woodworking machinery and equipment, including a lathe.
TOH has showed you how to make a toy chest with your kids before, but if you don't feel like cutting the wood yourself, opt for a kit like the one for this beautiful cherry chest. The kit comes with pre-cut pieces and all the hardware you need. Like many toy chests out there, the closed lid can also function as a bench seat, and the hinges are designed to prevent little fingers from getting caught. This model is available in three different finishes.
With the inner jaw fastened to the bench, I used the router to flush-trim the jaw to the benchtop, across the top and down the sides adjacent to the top (stopping short of the discontinuity between the top and the legs). I'd thought this would be the best way to match up the jaw against the top, but I'd not do it this way again. It was very difficult to hold the router tight against the face of the jaw, and the result was a surface that wasn't as even as I had hoped.
Regardless of which type of screw you use, you'll need to flip the panel and use a countersink drill to on all of the exit holes. Drilling MDF leaves bumps, the countersink bit will remove them, and will create a little bit of space for material drawn up by the screw from the second sheet of MDF. You want to remove anything that might keep the two panels from mating up flat. I set a block plane to a very shallow bite and ran it over what was left of the bumps and over the edges. The edges of MDF can be bulged by by sawing or just by handling, and you want to knock that down.
If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly. If you're using Kreg pocket screws, the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF.
What is the one thing every woodworker needs? Yes, a workbench. Now that you have or at least I am assuming you have worked on so many woodworking projects, you are close to becoming a professional woodworker. You now probably owe yourself a nice woodworking bench. You should also know that a true woodworker never buys his bench from the market, but always builds one himself. But before you start this project, you should know what a workbench is.
Every single person in the class was a novice when they walked in. We all made mistakes at some point, yet none of us really ever felt bad about these hiccups. Inevitably, Bob turned these mistakes into problem-solving opportunities where we could explore new ideas. So what if one morning I skipped coffee and accidentally spent 10 minutes drilling random-ass, pointless domino mortises in the middle of my bench legs? 4 dominos, some sawdust and glue, a little bit of sawing and sanding-- I've got four new inlays on my legs and nobody's the wiser. Not only do I now know how to roll with the punches when building something, but I've got a bench that's uniquely mine AND I don't feel like an idiot. And that last part is a serious feat.
The original design had a height of 35-1/8". Their two-layer top was 1-1/2" thick, so their legs were 33-5/8" long. I want a height of 35", but I'm using a top that's 3" thick. My basement floor is anything but level, so I'm using levelers that are adjustable from 3/4" to 1-1/2". In other words, I want legs that are around 31-3/4" long. (If you're not using levelers, your legs need precise lengths. The levelers give about 3/4" of adjustment, so precision is less necessary.
We're planning to have a tree cutting service come in and take out a couple of diseased trees in the back part of our lot and then hire someone else to dig out the stumps. These trees are at the base of a small rise, and we're thinking about cutting into the "hill" a little bit and making a low retaining wall, maybe 18" to 24" high. But that's just intended to move the shed back a bit from the house. (Our total lot size is only 5,616 feet with an 1,800 square foot house.) Landscaping change like this won't affect current drainage patters, but anything else might make it worse.