The Classic Workbench is simple to use. The leg vise is used primarily for working the edges of boards and the ends of narrower boards. This is self explanatory. To work the faces of boards along the grain, tap up the planing stop (don’t make it any higher than necessary) and butt the end of the board into the teeth of the stop. With the right technique you can plane across wide boards without repositioning the board. You usually don’t need to tap the opposite end of the board to engage it with the stop, but in some cases, especially with rougher stock, you may need to give a tap with your mallet. Working the faces of a stack of boards is extremely quick with the planing stop since you don’t have to open and close a vise constantly. To work across the face of a board, make yourself a doe’s foot and position it at the back corner of the board, holding it down with a holdfast. The doe’s foot is simply a piece of wood with a V-shaped notch cut into one end. The bottomsurface of the doe’s foot can be lined with sandpaper or Crubber to help it stay put on the bench top. To work long boards, fasten a batten to the right leg with a holdfast and use that to support the end of the long board. We’ve found that a deadman is not necessary for the majority of work, especially on a bench of this length. For working the ends of smaller boards the leg vise can be used, but for precision work like dovetailing, we use and recommend our Moxon Vise.
I know, if you had a workbench, you wouldn't be building a workbench. Even so, you'll need some sort of work surface, even if it isn't as stable or capable as a proper bench. The traditional solution is to throw a hollow-core door over a couple of saw horses. The advantage of hollow core doors is that they're flat, stiff, and cheap. I used a folding table and a hollow core door I had bought for a future project.
For one, the bench itself is a good size. While its width as a tad short at just over 1 ½’, the length is a great 5’ long. Even better, this bench is made out of birch wood. Birchwood is similar to beech in that it is strong but soft enough to prevent inadvertent dulling of your tools. However, birch has a bit of an advantage over beech in that it is not a porous which makes staining on the Windsor Design a more worry-free affair.
The top is supported by the top ends of the legs and the top sides of the top stretchers. Stand your legs on end on a flat surface (like my door) and see if they wobble. If you have an end that isn't quite stable, use it as a foot, where the leveler will make it's flaws unimportant. Check the top edge of each stretcher for straightness. If one has a bit of a bow, use it for a lower stretcher. It's less critical that the shelf be well supported along its length.
I never, ever, ever bother to write these things. But, I am so incredibly impressed with this product, that I feel compelled to. My six year old daughter LOVES IT, as does my almost four year old daughter. The hammer is just the right size, and it comes with enough pre-cut (good quality) wood for many projects. So far, they have made a house, car, and a plane-- all of which are far more aesthetically pleasing (to me, as a mom) than the plethora of junky plastic toys that seem to fill our home. We've used these projects both as math lessons (measuring the wood, counting the nails needed, learning about angles, reviewing shapes) and during arts & crafts time; but, with just a little creativity, they could be incorporated into just about any learning subject. For the amount of enjoyment we have received, thus far, this product is already worth the money spent, and we have several more projects to go! We will be buying another for little sister's upcoming birthday, most definitely.
First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
I'd intentionally made it oversize, intending to trim it flush. Trimming is a little more complicated than usual, because I needed to trim it flush on two faces. The end face extended a good 3/8", so I cut off most of the excess with a circular saw and the edge guide, then flipped the edge guide upside down to make a stable platform for the router. Aside from the use of the edge guide, flush trimming the edge face was unremarkable.
Our instructors work out of a 27,000 square-foot facility, where over 100 stationary and portable woodworking machines are available. We emphasize hands-on training and real-world experience, and all classes are project-focused. Over forty different classes cover topics including faceframe and frameless cabinet construction, CNC woodworking, architectural millwork, table and casegood construction, hand tools, woodturning, and veneering.
Ok, I’ve had my morning coffee and now it’s about time to get out to the shop to see what I can do to make that bench a little more pleasing to my eye. I like that Craftsman flair idea. That was my intent at the time I built it, too bad I got lazy and rushed the job. It’s not like I was going to make hundreds of benches for someone else and would never see it again. I should have taken the time to make it the way I wanted it to look. This could keep me entertained for awhile. I see major surgery in the forecast! Gotta plan it all out just right.
Post Woodworking’s Hampton shed is a major standout in design. The sleek farmers porch immediately draws the eye into its pure New England charm and provides the utility of shade and a cool place to sit and enjoy a cold one. Like all of our sheds, the six-panel doors which add to the structure’s aesthetic come standard. They’re made out of fiberglass to last through many decades out in the elements.