Raphael Berrios is one of our Foundations of Woodworking scholarship students in Spring 2016. He also took our Timber Frame Tiny Home course and brought home one of the structures to finish for himself (you can follow his progress on his blog! Here’s what he had to say about what led him to PTSW, his experience so far, and thoughts for the future:
Be careful. Single 24x60" sheets of 3/4" MDF are pretty easy to lift. A doubled sheet is manageable. The countertop - 24x72" panel of 1-1/2" oak - weighs something over 100 pounds. It takes real care to lift safely. The joined top - 3" thick of oak and MDF - is past the range that can be lifted safely by one person. Don't try. Get a friend to help, or rig a block-and-tackle.
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
Thinking about transitioning into serious woodworking, but don't have half a year or more to spare? Our one-month fine woodworking courses are perfect for those who are looking to move towards professional woodwork, but can’t find the time to commit to a longer course. Here, our woodworking classes will intricately teach you all of the basics, the same as you would for our three, six and twelve-month courses, with projects specially-created for both beginners and the more experienced. This will truly bring your woodworking skills up to the high level of craftsmanship needed within the industry.
For the router you'll need a a 3/8" straight bit, an edge guide, 1/4"- and 1/8"-radius roundover bits, and a flush-trim bit with at least a 1-1/2" cutting length. Bits of this size are available only for a 1/2" collet. Some routers are capable of using multiple collet sizes. I was fool enough to buy a router that only had a 1/4" collet. More on that, later.
The next day, cut it flush. Use a block plane to ensure it truly is flush. This will be the top of the bottom layer of the bench top, so gouges aren't a problem. (Wiping up glue with a damp cloth can lead to stains and finishes applying unevenly. That won't be a problem here, either.) But bulges and bumps are a problem - they will keep the two layers of the top from matching up evenly.
Flip the base upright, put the MDF on top of it, then use a straightedge to draw two straight lines joining the outside edges of the legs and extending the width of the MDF. I used the countertop as the straightedge. We cut it with our cutting guide, which is based on the factory edge of a sheet of 1/4" plywood, so it should be straight enough. Use a carpenter's square to transfer these lines onto the ends of the MDF.
To mark the centerline, set a compass to span something more than half the width of the leg. Draw an arc from corner of the leg. The point where the arcs intersect will be on the centerline. With a centerline point on each end of the leg, place a scribe on the point, slide a straightedge up to touch the scribe. Do the same on the other end. When you have the straightedge positioned so that you can touch both points with the scribe, and in each case it is touching the straightedge - without moving the straightedge - scribe the line. Use scribes, rather than pencils or pens, because they make more precise marks.
A steam box and a heat source are the two main components used to steam bend wood. Steam boxes must be able to withstand large fluctuations in temperature and humidity without breaking apart. In this two-hour workshop, students will build an optimized steam box that can last through the tough job of steaming wood, allowing them to continue creating their own projects at home!
Permanent or Portable? This is a distinction that decides much about your bench choice: Is it to remain stationary or must it fold, roll, or otherwise make itself scarce between jobs? Large, heavy benches are more stable and, in general, more adaptable to different jobs (sometimes several at once). But the bigger the bench, the more hassle involved with stowing it.
This trade and technical college currently serves over 15,500 credit students from its campus in downtown Los Angeles. Through the Construction, Design and Manufacturing Department, full-time students can enroll in a daytime certificate or an Associate of Science program in cabinet and millwork. Evening programs for current craftspeople include a certificate program in construction technologies and an Associate of Arts in cabinetmaking and millwork that provide students with the skills they need to work in construction or manufacturing.
These things may be tiny in size, but building one is not that easy. It takes some serious woodworking knowledge and skill to build a nice wooden mobile stand. When I first saw one online, I just couldn’t resist thinking of buying one. But when I saw the price, I was forced to rethink. Also, a woodwork lover like me cannot be contained with just one piece and I was not willing to spend on more than one. So instead I decided to build myself one. Yes, it took some doing but the final result was satisfying. Luckily, I found this awesome tutorial online that helped me build my first ever wooden phone holder.
First, we need to drill out the holes for the screws that will hold them together. While the two layers of MDF are glued, the countertop and the MDF will only be screwed. The oak countertop, like any natural wood product, will expand and contract with humidity changes. If it were glued to the MDF, the difference in expansion of the two layers would cause the countertop to buckle and curl.
Though the preschool had been using the woodworking shop for storage, not realizing its historic value, it’s still in remarkably good shape. The woodworking benches and tables are still in excellent condition. According to Garrison, the shop is filled with clues as to how it was used. Some benches were covered in paint while others bear saw marks, testifying to the variety of tasks that were performed there.
The holes we want to mark are the holes through which the threaded rod connecting the two legs will run. This threaded rod will run through the 3/8" groove along the bottom of the short stretchers,. The hole for the upper stretcher has to be positioned so that when the rod is running through this groove, the top of the short stretcher is even with the top of the legs. The most precise way I've found for marking the position of this hole is to use a dowel center. Fit the dowel center into the bottom groove, line up the stretcher, and bang on the end with a rubber mallet. The dowel center will leave a mark indicating the center of the hole.
Cut 15 top boards 5 ft. long and rip them to 3 in. wide with a table saw so the top will glue up flat without the typical rounded edges of 2x4s. For the leg slot, cut two of the top boards into three pieces: a 39-in. middle piece and two 7-in. end pieces. Glue and screw the top together, one board at a time, with 3-in. deck screws, keeping the ripped edge facing up and level with the adjoining boards. Use a corded drill so there’s plenty of oomph to drive each screw below the surface. Note that the third glue-up from each end is where each leg notch is inserted. You can also create a nifty tool tray in the top by notching the three top pieces with a jigsaw. Clamp every 8 in. or so before driving in the 3-in.deck screws. Predrill the screw holes near the ends to prevent splitting. When you’re screwing on the 7-in. long 2x4s to create the leg slots, use a scrap piece of 2×4 as a spacer.
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Traditionally woodworkers (joiners) learnt their craft working as an apprentice in the Master Craftsman's shop doing the grunt work and learning by assimilation over many years. Our approach is a little different. We're making the assumption that you're smart; are developing or already have a passion for woodworking; and can devote three months to intensive learning.
The video explains the step by step process of making a nice wooden phone stand from scratch. My first wooden holder was not the best one, but it was good enough to motivate me to make more. I now possess 10 mobile wooden stands in different shapes and styles. And if I can make this, you too can make one yourself. Search the internet for more mobile holder ideas and start making one now.
I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
I mocked up the two scenarios, and determined that with the plate inside the stretcher the vise would have a reach of 8 inches, and with it outside the stretcher it would have a reach of 9 inches. I decided that 8 inches was enough, and that the extra inch wasn't worth the extra effort. With the end vise mounted like this, the right edge of the top would have no overhang.
Have you got an old whiskey barrel at home that you haven’t used for ages? If yes, this project is for you. You can make a really beautiful coffee table from that old whiskey barrel in a few easy steps. Apart from a coffee table, whiskey barrels can also be used to build several other furniture items. But that is a talk for later. Here, we will discuss how to make a coffee table from a whiskey barrel.
Woodworking has a rich place in the history of human civilization. Used for thousands of centuries, it provided early cultures a way to construct shelters, furniture, boats, and more; in doing so, it made life easier and ultimately allowed a society to advance. The art of woodworking continues today, having survived a myriad of design aesthetics (including the not-so-wood-friendly Memphis Design). To pay homage to this ancient craft, one Instagram account called @wooodworking features pieces from different artists and artisans around the world.
I agree that even at 12x12, things'll be "cozy" inside. That's OK. Keep in mind that this will be a general purpose hobby shed, not just a wood working shed. Even 12x8 would be plenty big enough for building 1 meter wingspan bungee launched RC gliders. And for the electronics projects I do, I only need enough workbench space to do some soldering with a 3rd hand (for electric guitar pedals). If I need more room than the shed offers for wood working projects, I'll just roll the table saw down a ramp and do my cutting outside in the sun.