I was using 2-1/2" coarse Kreg pocket hole screws. Kreg screws are supposed to be self-tapping, but the coarse-thread screws are intended to be self-tapping in softwood, and the fine-thread screws they intend for use in hardwoods aren't available in 2-1/2" lengths. I decided to drill pilot holes in the oak. Just to make sure, I did a test hole in the scrap piece I'd cut off.
The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
This Vermont Farmhouse by Real Good Toys is as pretty as the real thing. And if the seven-room home isn't big enough for the serial renovator in your kid, the site also sells additions that add two rooms to either end of the house. Just like the homes old-house lovers hope to own, this farmhouse comes with real wood shingles, wood floors, interior crown molding and a spacious porch.
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
I decided to make my own top out of white ash because I had access to a planer and jointer at my local college where I was taking an intro woodworking class. Trim and vice jaws are white ash as well. Everything else is built pretty much as jdege describes. A plunge router with a 3/4" spiral up bit really made quick work of the dog holes. Finished with Danish oil.
Drill a pair of 3/8" holes in each end of the short stretchers, just over half of the depth of the dowels, using a brad-pointed bit. These stretchers already have a groove running their length, centered on the bottom edge. Precise placement isn't necessary, but keeping track of which part is which is. We need a hole in each end of each stretcher. Take care to keep these holes square, you don't want them running at angles.
AJ and Scott have been very helpful showing me where tools are my first few days there. This is a workshop where you will have to work independently. They will show you how to use certain machines for the first time and orient you to the shop itself but they will not help you with your project. They can, however, be hired to help you with projects if that's what you need. I believe it's $75 an hour and limited to their availability. There is also a host of classes you can take if you want an intro into cabinet making, wood joining, turning etc. There are a lot of different classes that may pique your interests.
Foundations of Woodworking runs every fall (September - December) and winter (January-March). The application process for each session opens 9 months in advance of the course start date. Applications will be considered for registration in the order in which they are received. There is no fee for applying. Accepted applicants will be invited to register. We ask for a deposit of $200 at the time of registration to ensure your place in the class.
The beauty of this project lies in the simplicity. All you need are 3 pieces of wood of your choice (though we must admit natural hardwoods will look incredible), sanding block, clamps, wood glue and finishing product. The hardest step of the whole tutorial is measuring – as always, measure 9 times, cut once! You wouldn’t want to finish your project and then realize it doesn’t have enough space to fit your DVD player, would you?
1. You mention doing other hobbies which I assume means stuff scattered around for various projects. (Don't tell me you do one at a time or are a neat freak!!!) How tall are the side walls to the shed? How high do you shuffle stuff around, i.e. flipping things over, moving wood around, etc? I can't imagine trying to do that in my shed, even if it were 2 ft higher than it's 7 ft center height. If you could build a platform in front it may help, especially if you can put removable cover over it (to please HOA).
Great advice. May I add #11?…if you’re left handed (like me), build a left handed bench. It sounds obvious, but when I made my bench, I had looked at all the pictures in my books, laid out plans for a nice, traditional bench, built it, then realized my front vise should have been on the other end (I have no tail vise). I plane from left to right, and the front vise is always in the way.
Although many hand tool operations are thoroughly covered, this is a machine based woodworking experience. You will find the school finely equipped with four table saws, four jointers, three drill presses, three thickness planers, a wood lathe, full dust collection, bandsaws, jig saws and scroll saws, 5 routers and dozens of router jigs and accessories. There is a heavy focus on the safe and efficient use of the table saw starting with it's basic operation and going into advanced production procedures. We consider the table saw to be an essential machine for efficient, accurate, and safe woodworking.
The tutorial that I am sharing here was written by someone who built this pallet art just to improve the value of a property they wanted to sell fast and they succeed in it. So you can imagine how wonderful this item must look like. I am assuming you do not just want to make this beautiful pallet art so that you can also sell your property easily. Well, whatever your reasons are, this beauty is able to attract anyone who visits your house.
This place is great! They offer safety classes before you sign up for a membership, and the workspace is big and well maintained. I needed some basic lessons with table and band saws, which went great. I didn't ultimately get a membership because my sawing needs are very specific, and ended up getting a small bandsaw for myself at home. But if you're someone who needs the whole range of tools, this is the place to be!
PS: I saw that a recent review from Nicholas L. hinted that some people weren't welcome at the Community Woodshop. I can say with absolute certainty that everyone I've met has been welcomed with open arms and encouraged to participate at the woodshop. My class is a mix of genders and races, and nobody has experienced any difference in treatment from Bob or anyone else there. I truly can't imagine a situation where anyone would be treated any differently.
2. Did I mention the rain here? How is your shed built? Are flooring and walls sealed to prevent water blowing and leaking in? When we get our summer thunderstorms the winds can whip up the rain pretty good and I even have to make sure garage door is closed sometimes. The shed??? Yea. it gets wet inside no matter how much caulk I use on floor gaps. Mine is on slab and shed not really designed to be waterproof. That being said, even if I got floor sealed it still lets some water in where walls meet roof. Not lots but makes for extreme humidity (or dew point if you prefer) levels.