Drilling a precisely positioned, deep, wide hole isn't easy, without a drill press. So I bought a WolfCraft drill guide. After experimenting with it, and drilling some test holes, I build a jig around it. I screwed it to a scrap of MDF, and then drilled a carefully-centered 3/4" hole. The MDF can be clamped more easily than the base itself, and the 3/4" hole will keep a 3/4" Forstner bit drilling precisely where it is supposed to.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!
Raphael Berrios is one of our Foundations of Woodworking scholarship students in Spring 2016. He also took our Timber Frame Tiny Home course and brought home one of the structures to finish for himself (you can follow his progress on his blog! Here’s what he had to say about what led him to PTSW, his experience so far, and thoughts for the future:
A workbench needs to be heavy enough that it doesn't move under you while you're working, and stiff enough that it doesn't rack itself to pieces under the forces that will be placed upon it. It doesn't take many hours of planing a board or hammering a chisel for a worktable made of nailed 2x4s to come apart. Traditional bench designs use mortise-and-tenon joinery, which is strong and rigid, but not really suited for a novice woodworker who doesn't already have a bench.
The front edge of a woodworker’s bench is usually lined with square holes positioned at regular intervals. These holes hold bench dogs and holdfast clamps in place for securing work pieces. Beneath the top of the bench, some cabinetmaker models feature single storage drawers, others several drawers and even cupboards incorporated into a case-like base.
Synopsis: No room in the garage? Basement not an option? Consider what Ken St. Onge did when he needed shop space: He bought a prefabricated shed and converted it into his full-time woodshop. Because a pre-built shed doesn’t need a cement foundation and is built in a factory, it’s much less expensive than building an addition or stand-alone shop on your property. It can have taller ceilings than a garage and bigger doors than a basement, both big pluses for a woodworker. You can put a shed just about anywhere, too. Here’s a soup to nuts look at Ken’s experience, so you can gauge whether a shop in a shed is right for you.