The last thing is to semi-permanently attach the bolts for the vises. Given the amount of work necessary to get to the bolt heads, once the top is joined, I had intended to tighten them up so they wouldn't spin, and lock them that way with blue Loctite. (That's the strongest non-permanent grade.) That didn't work. What I found was that the bottoms of the countersinks weren't quite flat, and when I tightened the nuts down that far, the ends of the bolts would be pulled far enough out of alignment that the vise bases would no longer fit. In order for the vises to fit over the bolts, I had to leave the nuts loose enough that the bolts had a bit of wiggle - which meant that they were almost loose enough for the bolts to spin. So I put Loctite on the nuts, to keep them from unscrewing, and filled the countersinks with Liquid Nails, in hopes of keeping the bolts from spinning. I considered using epoxy, or a metal-epoxy mix like JB Weld, but I didn't have enough of either on hand. It seems to be working for now, though the real test won't be until I have to take the vises off.
In the middle third of the course, you’ll build a tool tote that features dovetails joining bottom-to-end boards; rabbeted and copper-nail pinned side boards; shaped end panels and curved handles passing through angled mortises. This joiner’s tote also features a lift-out box for layout tools with lapped (or optionally dovetailed) corners and a sliding lid.
The first time you try your hand at the ancient craft of woodworking, you want to do it right. Learn woodworking basics with hand tools to a professional standard on a weekend woodworking course at Rowden Atelier. Ed Wild runs weekend furniture building courses for everyone from beginners who want to have some fun experimenting behind the bench, to those who are looking to develop specific skills as a furniture maker. Classes include tool handling, box making, and basic veneering, but to a certain degree, you can tell us what you want to learn - these short woodworking courses are partly bespoke.
Our programs prepare our students to open their own woodworking business or become employed by a high-end woodworking related business. We currently offer an Associate of Science Degree as well as a Certificate of Achievement in 8 different Program Areas. Students may also take coursework to complete a Certificate. Our courses range from Furniture Design and Instrument Making to Production Cabinetmaking. Our graduates are highly employable with the diversity of courses available.
In the Port Townsend School of Woodworking’s twelve-week Woodworking Foundation course, you will learn the essential skills, tools and mindsets of the traditional joiner. This is NOT an industrial arts course with a focus on machinery and production processes. Rather, it is a course in PRE-industrial artisanship--the creation of individual works through mostly hand tools and skills..
With the shelf secure, get a couple of friends to come help, and stand the bench on its feet. I said earlier moving the top by yourself is dangerous. Trying to lift the entire bench is foolhardy. Of course, I already said I'm stubborn, so I did it myself by rigging a simple block-and-tackle using lightweight pulleys I got at the hardware store. (Not the lightest-weight pulleys, those are meant for flag poles and have a design load of something like 40 pounds. These had a design load of 420 pounds.)
The bench I will be describing differs from both of these in a couple of areas, the most significant of which is the top. Allen's top was made from three layers of 3/4" medium density fiberboard (MDF), topped and edged with 1/4" hardboard. Christiana's top was just two layers of 3/4" MDF. My top is two layers of 3/4" MDF edged with 1/2" oak and topped by a 1-1/2" thick edge-glued oak Ikea countertop. My top is more expensive in both time and money than either Christiana's or Allen's. If you're looking to build something fast and cheap, I'd recommend Allen's approach over Christiana's. The hardboard significantly increases the durability of the top.
1. In this post, you kindly remind us not to make it too deep or worry too much about the height. I presume you still believe a bench cannot be too long or too heavy? I’m with you — just asking if that’s actually still your opinion, since the bench above appears to be yet another six footer. (If longer is better, why don’t you build an 8 or 10′ for your home shop?) TYIA – remember, I’ve bought all my lumber to start my new bench, but I haven’t milled anything yet, so you’re really helping in an immediate way here!
So drill the benchdog holes through the MDF layer. Begin by laying out their positions. You'll want these to be precise, so that the distances between the holes are consistent. The vises you are using will constrain your benchdog spacing. My front vise worked most naturally with two rows of holes four inches apart, my end vise with two pairs of rows, with four inches between the rows and eight inches between the pairs. Because of this, I decided on a 4" by 4" pattern.
I really like this. I've been busy designing my own workbench to replace the ropey old thing I currently use. You've made me reconsider exactly what I need a bench for - I think I've been more than a little seduced by the idea of a beautiful hardwood bench when, if I'm honest, I don't need one. My cash would be better spend on timber for furniture projects that my family can enjoy rather than a wonderful workbench that I can only use on the weekends.
Students in the beginning woodworking class learn how to use a variety of tools, including a band, miter and table saw, a drill press, a jointer and a planer. Through the lathe technology class, students become familiar with a number of cutting, scraping and finishing techniques. Successful completion of the course leads to a lathe certification for the wood shop.
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Stop it. Really. I mean it. Pick a height between your thigh and waist that seems right. You’ll adapt. Don’t worry about your back. You’ll adapt. If you are really uncertain, make it a little taller and then cut down the legs. After a decade or so, your work habits will put a magic number in your head. You’ll have built enough furniture that you will know your number. Until then, pick a number.
If you opt for a bench with drawers or cabinets built into its base, don’t forget the toe spaces: Leave a space roughly three inches deep and four inches wide at floor level for your toes, just like kitchen cabinets. The absence of a toe space means you’ll be forever kicking the face or sides of the cabinets which is irksome and, with tools in hand, potentially dangerous. And you’ll have to lean over farther to reach the back of the benchtop.
I’ve built workbenches with more than 100 students. In every class, there’s one guy who wants to put a vise on every corner of the bench. Not because it’s a partner’s bench for two people. Just because he wants it that way. While I support your freedom to choose, I also don’t want to spend two weeks installing complex tail-vise hardware on your bench when we could be building furniture instead.
It doesn't get much better than a day at the woodshop! I've taken several classes from cutting boards to turning vases. It is always fun and informative! All of the machines are top notch and the instructors are great! I've toyed with the idea of a membership but I think I'll take a couple more classes before doing so! I can't wait to see the new location! :)
I agree that I might quickly outgrow a 12x8 shed. Lowes also offers a 12x10 Rancher (same style, but more room), but the 12x10 is 9 feet, 4 inches high, and my community only allows a maximum height of 9 feet. The 12x8 is exactly 9 feet high. I'm afraid of getting "out of spec" if I exceed the height limit and then getting in trouble with the Home Owner's Association. Having said that, 12x10 would be about the biggest size I could get for the available area in my back yard, so even if I hire a shed contractor to do this, the shed would have to be 12x10 or smaller.