The edges of MDF are fragile, easily crushed or torn. MDF is also notorious for absorbing water through these edges, causing the panels to swell. In Sam Allen's original design, he edged the MDF with 1/4" hardboard. This edging is one of the complexities that Asa Christiana left out in his simplified design. I think this was a mistake. MDF really needs some sort of protection, especially on the edges.
If you're using drywall screws, you'll want to countersink the holes. Drywall screws are flat-head, and need a countersink to seat solidly. If you're using Kreg pocket screws, the way I did, you won't want to counter-sink the holes. Kreg screws are pan-head, and seat just fine against a flat surface. Both drywall screws and Kreg pocket screws are self-threading, so you don't need pilot holes in the second sheet of MDF.
Our stationary equipment runs the complete range from heavy-duty industrial machines, to inexpensive home shop type of tooling so that each student can compare and contrast the range and versatility of equipment at a wide variety of price points. We spend time on what makes a good machine good, an adequate one adequate, and a lousy machine worthless. We have no commercial sponsors and will share our opinions based on our experiences regarding the quality of one manufacturer over another. There is no better place to kick the tires on a variety of equipment than at our shop.
In 2006 Jonathan Schwennesen had an opportunity to begin an informal apprenticeship at the age of 17. He spent 4 years working as an apprentice in the Heritage School of Woodworking, learning the fundamental skills needed to build custom and speculative pieces of furniture. Next he began working for Homestead Heritage Furniture building custom furniture for different clients, gaining additional experience and knowledge making Windsor chairs, federal-style cabinets, clocks, workbenches, sleigh beds and even a waterwheel! It was during this time that he began to show an interest in teaching. Jonathan became a teacher’s assistant in 2009. He quickly began gaining the knowledge and skill to teach some classes himself. Now he spends most of his time working for the woodworking school. “My desire is to teach others an important aspect of life: working with your hands.”
Synopsis: No room in the garage? Basement not an option? Consider what Ken St. Onge did when he needed shop space: He bought a prefabricated shed and converted it into his full-time woodshop. Because a pre-built shed doesn’t need a cement foundation and is built in a factory, it’s much less expensive than building an addition or stand-alone shop on your property. It can have taller ceilings than a garage and bigger doors than a basement, both big pluses for a woodworker. You can put a shed just about anywhere, too. Here’s a soup to nuts look at Ken’s experience, so you can gauge whether a shop in a shed is right for you.